HL incident on 2012-11-26 — TX

Operator
Motiva Enterprise Llc
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$50,000
Incident datetime
2012-11-26 12:32
Report number
Location
TX
Narrative
Refinery production team was in the process of putting this line back in diesel service. The line was filled with diesel but was left idled and under pressure for a couple of weeks prior to the discovery of the leak (11/19/12). During the start-up of the line when the pump intially started (11/26/12), the pressure exceeded the mop, causing an area of the bottom of the pipe to fail, resulting in a leak through a 1/4" hole on the bottom side of the line. Diesel leaked through the soil to a nearby abandoned stormwater drain which contained stormwater from a recent rain event. Stormwater was contained and did not affect other bodies of water. Supplemental information: upon discovery of the leak, the line was shut down. Immediate repairs were made, the line was put back in service briefly to complete the pipeline shipment and remove product from the line. The line was then shut down and has been idled.
Detailed record list
Report Received Date
2012-12-20 00:00:00
Iyear
2012
Report Number
20120370
Supplemental Number
19846
Report Type
Supplemental Final
Operator Id
Name
Motiva Enterprise Llc
Operator Street Address
2555 Savannah Avenue
Operator City Name
Port Arthur
Operator State Abbreviation
TX
Operator Postal Code
77640
Local Datetime
2012-11-26 12:32:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
23
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Ground Patrol By Operator Or Its Contractor
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2012-11-26 12:32:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2012-11-26 12:32:00
Still Shutdown Ind
Yes
On Site Datetime
2012-11-26 12:40:00
Nrc Rpt Datetime
2012-11-26 12:36:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
14 Inch Dock Line
Onshore State Abbreviation
Tx
Onshore Postal Code
77640-0712
Onshore City Name
Port Arthur
Onshore County Name
Jefferson
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
6
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
14
Pipe Wall Thickness
0.375
Pipe Smys
24000
Pipe Specification
14" Od X 0.375 Wt, Grade B
Pipe Seam Type
Seamless
Pipe Manufacturer
Unknown
Pipe Coating Type
None
Installation Year
1951
Manufactured Year
1950
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Surface Water Remed Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
Yes
Surface Contam Ind
Yes
Amount Released
0.5
Rel Water Name
Stormwater Only
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
2814
Est Cost Prop Damage
50000
Est Cost Emergency
0
Est Cost Environmental
67015
Est Cost Other
0
Est Cost Other Details
The Line Will Be Further Surveyed To Determine If Additional Repairs Are Needed
Prpty
119829
Accident Psig
285
Mop Psig
285
Accident Pressure
Pressure Exceeded Mop, But Did Not Exceed 110% Of Mop
Pressure Restriction Ind
No
Length Segment Isolated
8237
Internal Inspection Ind
No
Tight Mitered Ind
Yes
Operation Complications Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Leak was due to external corrosion of the pipe.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Galvanic Corrosion Ind
Yes
Field Exam Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1970
Shielding Evident
No
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Cp Annual Survey Year
2012
Prior Damage
No
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2011
Hydrtst Most Rcnt Pressure
425
Direct Asmnt Conducted
Yes, But The Point Of The Accident Was Not Identified As A Dig Site
Direct Asmnt Pnt Not Idntf Yr
2012
Non Destructive Exam Ind
Yes
Exm Wave Ultrasonic Rcnt Year
2012
Exm Wave Ultrasonic Rcnt Ind
Yes
Preparer Name
E******** R**
Preparer Title
Safety Specialist
Preparer Email
E************@m********.com
Preparer Telephone
409-989-7150
Prepared Date
2014-10-30 00:00:00
Authorizer Name
E******** R**
Authorizer Telephone
409-989-7150
Authorizer Title
Safety Specialist
Authorizer Email
E************@m********.com
Narrative
Refinery production team was in the process of putting this line back in diesel service. The line was filled with diesel but was left idled and under pressure for a couple of weeks prior to the discovery of the leak (11/19/12). During the start-up of the line when the pump intially started (11/26/12), the pressure exceeded the mop, causing an area of the bottom of the pipe to fail, resulting in a leak through a 1/4" hole on the bottom side of the line. Diesel leaked through the soil to a nearby abandoned stormwater drain which contained stormwater from a recent rain event. Stormwater was contained and did not affect other bodies of water. Supplemental information: upon discovery of the leak, the line was shut down. Immediate repairs were made, the line was put back in service briefly to complete the pipeline shipment and remove product from the line. The line was then shut down and has been idled.
Report Received Date 2012-12-20 00:00:00
Iyear 2012
Report Number 20120370
Supplemental Number 19846
Report Type Supplemental Final
Operator Id 30777 PHMSA Enforcement
Name Motiva Enterprise Llc
Operator Street Address 2555 Savannah Avenue
Operator City Name Port Arthur
Operator State Abbreviation TX
Operator Postal Code 77640
Local Datetime 2012-11-26 12:32:00
Location Latitude 29.87283 Google Maps OpenStreetMap
Location Longitude -93.95767 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 23
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Ground Patrol By Operator Or Its Contractor
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2012-11-26 12:32:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2012-11-26 12:32:00
Still Shutdown Ind Yes
On Site Datetime 2012-11-26 12:40:00
Nrc Rpt Datetime 2012-11-26 12:36:00
Nrc Rpt Num 1031529 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name 14 Inch Dock Line
Onshore State Abbreviation Tx
Onshore Postal Code 77640-0712
Onshore City Name Port Arthur
Onshore County Name Jefferson
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 6
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 14
Pipe Wall Thickness 0.375
Pipe Smys 24000
Pipe Specification 14" Od X 0.375 Wt, Grade B
Pipe Seam Type Seamless
Pipe Manufacturer Unknown
Pipe Coating Type None
Installation Year 1951
Manufactured Year 1950
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Surface Water Remed Ind Yes
Soil Remed Ind Yes
Water Contam Ind Yes
Surface Contam Ind Yes
Amount Released 0.5
Rel Water Name Stormwater Only
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 2814
Est Cost Prop Damage 50000
Est Cost Emergency 0
Est Cost Environmental 67015
Est Cost Other 0
Est Cost Other Details The Line Will Be Further Surveyed To Determine If Additional Repairs Are Needed
Prpty 119829
Accident Psig 285
Mop Psig 285
Accident Pressure Pressure Exceeded Mop, But Did Not Exceed 110% Of Mop
Pressure Restriction Ind No
Length Segment Isolated 8237
Internal Inspection Ind No
Tight Mitered Ind Yes
Operation Complications Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Leak was due to external corrosion of the pipe.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Galvanic Corrosion Ind Yes
Field Exam Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1970
Shielding Evident No
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Cp Annual Survey Year 2012
Prior Damage No
Collected Data Ind No
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2011
Hydrtst Most Rcnt Pressure 425
Direct Asmnt Conducted Yes, But The Point Of The Accident Was Not Identified As A Dig Site
Direct Asmnt Pnt Not Idntf Yr 2012
Non Destructive Exam Ind Yes
Exm Wave Ultrasonic Rcnt Year 2012
Exm Wave Ultrasonic Rcnt Ind Yes
Preparer Name E******** R**
Preparer Title Safety Specialist
Preparer Email E************@m********.com
Preparer Telephone 409-989-7150
Prepared Date 2014-10-30 00:00:00
Authorizer Name E******** R**
Authorizer Telephone 409-989-7150
Authorizer Title Safety Specialist
Authorizer Email E************@m********.com
Narrative Refinery production team was in the process of putting this line back in diesel service. The line was filled with diesel but was left idled and under pressure for a couple of weeks prior to the discovery of the leak (11/19/12). During the start-up of the line when the pump intially started (11/26/12), the pressure exceeded the mop, causing an area of the bottom of the pipe to fail, resulting in a leak through a 1/4" hole on the bottom side of the line. Diesel leaked through the soil to a nearby abandoned stormwater drain which contained stormwater from a recent rain event. Stormwater was contained and did not affect other bodies of water. Supplemental information: upon discovery of the leak, the line was shut down. Immediate repairs were made, the line was put back in service briefly to complete the pipeline shipment and remove product from the line. The line was then shut down and has been idled.

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