HL incident on 2012-12-03 — TX

Operator
Harbor Pipeline Co
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2012-12-03 08:55
Report number
Location
TX
Narrative
An abnormal operating condition, high pressure on the pipeline, was caused by pipeline controller error. At the same time as the surge control valve was reducing the pressure, thermal relief valves opened during the period of high pressure, discharging to the sump. The sump hi-hi level switch malfunctioned-did not display an alarm for the controller to know the sump level had risen. The chain of events resulted in the sump overflow. When the pipeline controller took actions to fully isolate the pipeline system, the thermal relief valves closed, stopping the flow to the sump and release from the sump. Supplemental filed to include part e5f per PHMSA request on 3/19/2013. Total cost updated for final report.
Detailed record list
Report Received Date
2012-12-20 00:00:00
Iyear
2012
Report Number
20120368
Supplemental Number
17902
Report Type
Supplemental Final
Operator Id
Name
Harbor Pipeline Co
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2012-12-03 07:47:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Unintentional Release Bbls
5.3
Intentional Release Bbls
0
Recovered Bbls
5.3
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2012-12-03 08:55:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2012-12-03 07:48:00
Restart Datetime
2012-12-03 21:30:00
On Site Datetime
2012-12-03 09:20:00
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Linden Meter Facility
Segment Name
Linden Spur/11016
Onshore State Abbreviation
Nj
Onshore Postal Code
07105
Onshore City Name
Linden
Onshore County Name
Union
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Sump
Installation Year
2001
Material Involved
Carbon Steel
Release Type
Overfill Or Overflow
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
670
Est Cost Prop Damage
0
Est Cost Emergency
23025
Est Cost Environmental
10000
Est Cost Other
15000
Est Cost Other Details
Roll Off Disposal And Follow Up Environmental Remediation Expenses
Prpty
48695
Accident Psig
823
Mop Psig
740
Accident Pressure
Pressure Exceeded 110% Of Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
Yes
Cpm Conf Ind
Yes
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest Incorrect Action Ind
Yes
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Incorrect Operation
Cause Details
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind
Other
Overflow Other Details
High Pressure Event Resulted In Thermal Reliefs To Open The Close.
Related Other Ind
Yes
Operation Related Details
Pipeline Controller Error
Category Type
Non-Routine Operating Conditions (Abnormal Operations Or Emergencies)
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
A* K******
Preparer Title
Dot Compliance Specialist
Preparer Email
A********@s**************.com
Preparer Telephone
610-485-3830
Preparer Fax
866-741-1888
Prepared Date
2013-04-15 00:00:00
Authorizer Name
A* K******
Authorizer Telephone
610-485-3830
Authorizer Title
Dot Compliance Specialist
Authorizer Email
A********@s**************.com
Narrative
An abnormal operating condition, high pressure on the pipeline, was caused by pipeline controller error. At the same time as the surge control valve was reducing the pressure, thermal relief valves opened during the period of high pressure, discharging to the sump. The sump hi-hi level switch malfunctioned-did not display an alarm for the controller to know the sump level had risen. The chain of events resulted in the sump overflow. When the pipeline controller took actions to fully isolate the pipeline system, the thermal relief valves closed, stopping the flow to the sump and release from the sump. Supplemental filed to include part e5f per PHMSA request on 3/19/2013. Total cost updated for final report.
Report Received Date 2012-12-20 00:00:00
Iyear 2012
Report Number 20120368
Supplemental Number 17902
Report Type Supplemental Final
Operator Id 7063 PHMSA Enforcement
Name Harbor Pipeline Co
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2012-12-03 07:47:00
Location Latitude 40.6084 Google Maps OpenStreetMap
Location Longitude -74.2222 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Unintentional Release Bbls 5.3
Intentional Release Bbls 0
Recovered Bbls 5.3
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2012-12-03 08:55:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2012-12-03 07:48:00
Restart Datetime 2012-12-03 21:30:00
On Site Datetime 2012-12-03 09:20:00
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Linden Meter Facility
Segment Name Linden Spur/11016
Onshore State Abbreviation Nj
Onshore Postal Code 07105
Onshore City Name Linden
Onshore County Name Union
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Sump
Installation Year 2001
Material Involved Carbon Steel
Release Type Overfill Or Overflow
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 670
Est Cost Prop Damage 0
Est Cost Emergency 23025
Est Cost Environmental 10000
Est Cost Other 15000
Est Cost Other Details Roll Off Disposal And Follow Up Environmental Remediation Expenses
Prpty 48695
Accident Psig 823
Mop Psig 740
Accident Pressure Pressure Exceeded 110% Of Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind Yes
Cpm Conf Ind Yes
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest Incorrect Action Ind Yes
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Incorrect Operation
Cause Details Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind Other
Overflow Other Details High Pressure Event Resulted In Thermal Reliefs To Open The Close.
Related Other Ind Yes
Operation Related Details Pipeline Controller Error
Category Type Non-Routine Operating Conditions (Abnormal Operations Or Emergencies)
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name A* K******
Preparer Title Dot Compliance Specialist
Preparer Email A********@s**************.com
Preparer Telephone 610-485-3830
Preparer Fax 866-741-1888
Prepared Date 2013-04-15 00:00:00
Authorizer Name A* K******
Authorizer Telephone 610-485-3830
Authorizer Title Dot Compliance Specialist
Authorizer Email A********@s**************.com
Narrative An abnormal operating condition, high pressure on the pipeline, was caused by pipeline controller error. At the same time as the surge control valve was reducing the pressure, thermal relief valves opened during the period of high pressure, discharging to the sump. The sump hi-hi level switch malfunctioned-did not display an alarm for the controller to know the sump level had risen. The chain of events resulted in the sump overflow. When the pipeline controller took actions to fully isolate the pipeline system, the thermal relief valves closed, stopping the flow to the sump and release from the sump. Supplemental filed to include part e5f per PHMSA request on 3/19/2013. Total cost updated for final report.

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