HL incident on 2012-10-23 — TX

Operator
Enbridge Pipelines (Ozark) L.l.c.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$15,000
Incident datetime
2012-10-23 11:50
Report number
Location
TX
Narrative
On october 23, 2012 at approximately 11:50, an enbridge contractor observed oil in the cushing central terminal in the manifold 212 vicinity. The terminal supervisor was notified and dispatched resources to investigate the situation. After three days of excavating and investigating the source of the leak, it was then determined this incident would exceed $50,000, therefore meeting the requirements of a call to the nrc and a 30 day PHMSA report. Although the actual cause was not identified, it is speculated that the bolts on the bottom of a 16" flange were elastically deformed by the dead load of overburden, allowing oil to escape. When the burden was removed, the flange was allowed to close back up and oil has not escaped from the flange since. The pipeline maintenance services group confirmed bolted connection integrity by checking torque on the buried flanges in this manifold and all torque values met the required values. The buried piping in this manifold area was backfilled with flowable fill (portland cement with no aggregate) to mid-pipe level providing support so that future deflection of the pipe is not possible. The manifold was returned to full operational service a few days after finding oil.
Detailed record list
Report Received Date
2012-11-21 00:00:00
Iyear
2012
Report Number
20120330
Supplemental Number
18460
Report Type
Supplemental Final
Operator Id
Name
Enbridge Pipelines (Ozark) L.l.c.
Operator Street Address
915 N Eldridge Parkway, Suite 1100
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77079
Local Datetime
2012-10-23 11:50:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.83
Intentional Release Bbls
0
Recovered Bbls
0.83
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2012-10-23 11:50:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Piping Was Isolated Until The Leak Area Was Investigated.
On Site Datetime
2012-10-23 12:00:00
Nrc Rpt Datetime
2012-10-26 16:39:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Cushing Terminal Central
Segment Name
Manifold 212
Onshore State Abbreviation
Ok
Onshore Postal Code
74023
Onshore City Name
Cushing
Onshore County Name
Payne
Designated Location
Survey Station No.
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Flange Assembly
Installation Year
2012
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
100
Est Cost Prop Damage
15000
Est Cost Emergency
75000
Est Cost Environmental
5000
Est Cost Other
0
Prpty
95100
Accident Psig
275
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Malfunction Of Control/relief Equipment
Eq Failure Type
Malfunction Of Control/relief Equipment
Other Control Relief Ind
Yes
Other Control Relief Details
Flange Connection
Additional Support Ind
Yes
Preparer Name
T****** M P*****
Preparer Title
Compliance Analyst
Preparer Email
T*************@e*******.com
Preparer Telephone
715-394-1468
Preparer Fax
832-325-5477
Prepared Date
2013-08-20 00:00:00
Authorizer Name
D**** S*******
Authorizer Telephone
715-394-1567
Authorizer Title
Manager Us Pipeline Compliance
Authorizer Email
D*************@e*******.com
Narrative
On october 23, 2012 at approximately 11:50, an enbridge contractor observed oil in the cushing central terminal in the manifold 212 vicinity. The terminal supervisor was notified and dispatched resources to investigate the situation. After three days of excavating and investigating the source of the leak, it was then determined this incident would exceed $50,000, therefore meeting the requirements of a call to the nrc and a 30 day PHMSA report. Although the actual cause was not identified, it is speculated that the bolts on the bottom of a 16" flange were elastically deformed by the dead load of overburden, allowing oil to escape. When the burden was removed, the flange was allowed to close back up and oil has not escaped from the flange since. The pipeline maintenance services group confirmed bolted connection integrity by checking torque on the buried flanges in this manifold and all torque values met the required values. The buried piping in this manifold area was backfilled with flowable fill (portland cement with no aggregate) to mid-pipe level providing support so that future deflection of the pipe is not possible. The manifold was returned to full operational service a few days after finding oil.
Report Received Date 2012-11-21 00:00:00
Iyear 2012
Report Number 20120330
Supplemental Number 18460
Report Type Supplemental Final
Operator Id 31947 PHMSA Enforcement
Name Enbridge Pipelines (Ozark) L.l.c.
Operator Street Address 915 N Eldridge Parkway, Suite 1100
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77079
Local Datetime 2012-10-23 11:50:00
Location Latitude 35.944728 Google Maps OpenStreetMap
Location Longitude -96.764824 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.83
Intentional Release Bbls 0
Recovered Bbls 0.83
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2012-10-23 11:50:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Piping Was Isolated Until The Leak Area Was Investigated.
On Site Datetime 2012-10-23 12:00:00
Nrc Rpt Datetime 2012-10-26 16:39:00
Nrc Rpt Num 1028467 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Cushing Terminal Central
Segment Name Manifold 212
Onshore State Abbreviation Ok
Onshore Postal Code 74023
Onshore City Name Cushing
Onshore County Name Payne
Designated Location Survey Station No.
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 60
Crossing No
Pipe Facility Type Interstate
Item Involved Flange Assembly
Installation Year 2012
Material Involved Carbon Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 100
Est Cost Prop Damage 15000
Est Cost Emergency 75000
Est Cost Environmental 5000
Est Cost Other 0
Prpty 95100
Accident Psig 275
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Malfunction Of Control/relief Equipment
Eq Failure Type Malfunction Of Control/relief Equipment
Other Control Relief Ind Yes
Other Control Relief Details Flange Connection
Additional Support Ind Yes
Preparer Name T****** M P*****
Preparer Title Compliance Analyst
Preparer Email T*************@e*******.com
Preparer Telephone 715-394-1468
Preparer Fax 832-325-5477
Prepared Date 2013-08-20 00:00:00
Authorizer Name D**** S*******
Authorizer Telephone 715-394-1567
Authorizer Title Manager Us Pipeline Compliance
Authorizer Email D*************@e*******.com
Narrative On october 23, 2012 at approximately 11:50, an enbridge contractor observed oil in the cushing central terminal in the manifold 212 vicinity. The terminal supervisor was notified and dispatched resources to investigate the situation. After three days of excavating and investigating the source of the leak, it was then determined this incident would exceed $50,000, therefore meeting the requirements of a call to the nrc and a 30 day PHMSA report. Although the actual cause was not identified, it is speculated that the bolts on the bottom of a 16" flange were elastically deformed by the dead load of overburden, allowing oil to escape. When the burden was removed, the flange was allowed to close back up and oil has not escaped from the flange since. The pipeline maintenance services group confirmed bolted connection integrity by checking torque on the buried flanges in this manifold and all torque values met the required values. The buried piping in this manifold area was backfilled with flowable fill (portland cement with no aggregate) to mid-pipe level providing support so that future deflection of the pipe is not possible. The manifold was returned to full operational service a few days after finding oil.

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