HL incident on 2012-10-18 — TX

Operator
Shell Pipeline Co., L.p.
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$50,000
Incident datetime
2012-10-18 00:30
Report number
Location
TX
Narrative
Local operationg personnel performing rounds in the tank farm and found a stain at the ring wall of the jet fuel tank. Tank was idle and full. Last delivery into tank was on 10/12/12. Notifications made to supervisor and osro to clean up area. Recovered 1 bbls of jet fuel. Began transfer of tanks content to other tanks. The transfer took 44 hours. Tank was cleaned and inspected. Found coating failure at a floor patch on the fillet weld installed in 2004. The repair patch and floor plate was water jet cut out of the tank floor and sent to a metallurgical laboratory for determination of the cause of failure. Initial visual is coating failure and corrosion of fillet weld at patch and determined to be microbiological. Vacuum truck has collected a total of 45 bbls of jet fuel from around tank.
Detailed record list
Report Received Date
2012-11-16 00:00:00
Iyear
2012
Report Number
20120327
Supplemental Number
17737
Report Type
Supplemental Final
Operator Id
Name
Shell Pipeline Co., L.p.
Operator Street Address
150 North Dairy Ashford Road Wck Bldg. A
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77079
Local Datetime
2012-10-18 00:30:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
45
Intentional Release Bbls
0
Recovered Bbls
45
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2012-10-18 00:30:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Tank - Isolated From System
On Site Datetime
2012-10-18 00:30:00
Nrc Rpt Datetime
2012-10-18 08:39:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Carson
Segment Name
Carson Tank Farm
Onshore State Abbreviation
Ca
Onshore Postal Code
90810-1039
Onshore City Name
Carson
Onshore County Name
Los Angeles
Designated Location
Milepost/valve Station
Designated Name
Carson Tf
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Weld, Including Heat-Affected Zone
Weld Subtype
Fillet Weld
Tank Type
Atmospheric
Installation Year
2004
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
50000
Est Cost Emergency
4000
Est Cost Environmental
0
Est Cost Other
0
Prpty
54000
Accident Psig
9
Mop Psig
100
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The volume was too small to detect on scada system. When notified by local operating personnel the tank trends and reports were reviewed. No indication in the cc that the tank was leaking. The cc had the tank in idle tank deviation program and no alarms were received during the time prior to the local personnel identifying release.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Metallurgical Basis Ind
Yes
Int Other Loc Ind
Yes
Corrosion Location Details
Tank Floor At Welded Patch.
Corrosion Inhibitors
No
Corrosion Lining
Yes
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
R****** K*****
Preparer Title
Regulatory Specialist
Preparer Email
R*************@s****.com
Preparer Telephone
7132411064
Prepared Date
2013-04-03 00:00:00
Authorizer Name
B**** S*******
Authorizer Telephone
7132413620
Authorizer Title
Engineering And Regulatory Manager
Authorizer Email
B*************@s****.com
Narrative
Local operationg personnel performing rounds in the tank farm and found a stain at the ring wall of the jet fuel tank. Tank was idle and full. Last delivery into tank was on 10/12/12. Notifications made to supervisor and osro to clean up area. Recovered 1 bbls of jet fuel. Began transfer of tanks content to other tanks. The transfer took 44 hours. Tank was cleaned and inspected. Found coating failure at a floor patch on the fillet weld installed in 2004. The repair patch and floor plate was water jet cut out of the tank floor and sent to a metallurgical laboratory for determination of the cause of failure. Initial visual is coating failure and corrosion of fillet weld at patch and determined to be microbiological. Vacuum truck has collected a total of 45 bbls of jet fuel from around tank.
Report Received Date 2012-11-16 00:00:00
Iyear 2012
Report Number 20120327
Supplemental Number 17737
Report Type Supplemental Final
Operator Id 31174 PHMSA Enforcement
Name Shell Pipeline Co., L.p.
Operator Street Address 150 North Dairy Ashford Road Wck Bldg. A
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77079
Local Datetime 2012-10-18 00:30:00
Location Latitude 33.841119 Google Maps OpenStreetMap
Location Longitude -118.246558 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 45
Intentional Release Bbls 0
Recovered Bbls 45
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2012-10-18 00:30:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Tank - Isolated From System
On Site Datetime 2012-10-18 00:30:00
Nrc Rpt Datetime 2012-10-18 08:39:00
Nrc Rpt Num 1027691 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Carson
Segment Name Carson Tank Farm
Onshore State Abbreviation Ca
Onshore Postal Code 90810-1039
Onshore City Name Carson
Onshore County Name Los Angeles
Designated Location Milepost/valve Station
Designated Name Carson Tf
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Intrastate
Item Involved Weld, Including Heat-Affected Zone
Weld Subtype Fillet Weld
Tank Type Atmospheric
Installation Year 2004
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 50000
Est Cost Emergency 4000
Est Cost Environmental 0
Est Cost Other 0
Prpty 54000
Accident Psig 9
Mop Psig 100
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The volume was too small to detect on scada system. When notified by local operating personnel the tank trends and reports were reviewed. No indication in the cc that the tank was leaking. The cc had the tank in idle tank deviation program and no alarms were received during the time prior to the local personnel identifying release.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Metallurgical Basis Ind Yes
Int Other Loc Ind Yes
Corrosion Location Details Tank Floor At Welded Patch.
Corrosion Inhibitors No
Corrosion Lining Yes
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name R****** K*****
Preparer Title Regulatory Specialist
Preparer Email R*************@s****.com
Preparer Telephone 7132411064
Prepared Date 2013-04-03 00:00:00
Authorizer Name B**** S*******
Authorizer Telephone 7132413620
Authorizer Title Engineering And Regulatory Manager
Authorizer Email B*************@s****.com
Narrative Local operationg personnel performing rounds in the tank farm and found a stain at the ring wall of the jet fuel tank. Tank was idle and full. Last delivery into tank was on 10/12/12. Notifications made to supervisor and osro to clean up area. Recovered 1 bbls of jet fuel. Began transfer of tanks content to other tanks. The transfer took 44 hours. Tank was cleaned and inspected. Found coating failure at a floor patch on the fillet weld installed in 2004. The repair patch and floor plate was water jet cut out of the tank floor and sent to a metallurgical laboratory for determination of the cause of failure. Initial visual is coating failure and corrosion of fillet weld at patch and determined to be microbiological. Vacuum truck has collected a total of 45 bbls of jet fuel from around tank.

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