HL incident on 2012-09-18 — TX

Operator
Plains Pipeline, L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$40,000
Incident datetime
2012-09-18 06:30
Report number
Location
TX
Narrative
On september 18, 2012, while performing the morning inspection of the mccamey tank farm, the operator discovered a release at 06:30. Notifications to the control center were made and by 06:40 the segment of 16-inch suction line from the manifold to the odessa 16-inch pumps had been shutdown and isolated. The pipe was exposed at the release site, inspected and a preliminary determination by operations personnel that the release was possibly caused by internal corrosion. A temporary repair was made on the line. The line was then inspected, restarted and placed back in service. The cause of this release is still under investigation. The pipe will be sent to a lab to be analyzed for the cause of failure. A supplemental will be submitted once the results are received. This segment will be replaced. Supplemental narrative: the metallurgical analysis results determined that the cause was internal corrosion due to microbiologically-influenced corrosion (mic) at the 6 o'clock position. Visual examination showed corrosion pits penetrated the pipe wall, the morphology of these pits was characteristic of mic. The metallographic examination showed that the corrosion pitting in the pipe exhibited undercutting, which is also characteristic of mic. This segment is in the process of being replaced.
Detailed record list
Report Received Date
2012-10-18 00:00:00
Iyear
2012
Report Number
20120300
Supplemental Number
17674
Report Type
Supplemental Final
Operator Id
Name
Plains Pipeline, L.p.
Operator Street Address
333 Clay Street, Suite 1900
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2012-09-18 06:30:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
10
Recovered Bbls
10
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2012-09-18 06:30:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2012-09-18 06:40:00
Restart Datetime
2012-09-18 14:00:00
On Site Datetime
2012-09-18 07:00:00
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Mccamey Tank Farm
Segment Name
Odessa 16 Inch Suction Line
Onshore State Abbreviation
Tx
Onshore Postal Code
79752
Onshore City Name
Mccamey
Onshore County Name
Upton
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
72
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
16
Pipe Wall Thickness
0.25
Pipe Smys
52000
Pipe Specification
Api 5l
Pipe Seam Type
Erw � Unknown Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1972
Manufactured Year
1972
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
1000
Est Cost Prop Damage
40000
Est Cost Emergency
3000
Est Cost Environmental
0
Est Cost Other
0
Prpty
44000
Accident Psig
30
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Release was below detectable limits.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Corrosive Commodity Ind
Yes
Int Microbiological Ind
Yes
Int Metallurgical Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
S***** N*****
Preparer Title
Compliance Specialist
Preparer Email
S******@p****.com
Preparer Telephone
713-993-5673
Preparer Fax
713-646-4310
Prepared Date
2013-03-25 00:00:00
Authorizer Name
J***** R J****
Authorizer Telephone
713-993-5162
Authorizer Title
Sr Director Env And Regulatory Compliance
Authorizer Email
J******@p****.com
Narrative
On september 18, 2012, while performing the morning inspection of the mccamey tank farm, the operator discovered a release at 06:30. Notifications to the control center were made and by 06:40 the segment of 16-inch suction line from the manifold to the odessa 16-inch pumps had been shutdown and isolated. The pipe was exposed at the release site, inspected and a preliminary determination by operations personnel that the release was possibly caused by internal corrosion. A temporary repair was made on the line. The line was then inspected, restarted and placed back in service. The cause of this release is still under investigation. The pipe will be sent to a lab to be analyzed for the cause of failure. A supplemental will be submitted once the results are received. This segment will be replaced. Supplemental narrative: the metallurgical analysis results determined that the cause was internal corrosion due to microbiologically-influenced corrosion (mic) at the 6 o'clock position. Visual examination showed corrosion pits penetrated the pipe wall, the morphology of these pits was characteristic of mic. The metallographic examination showed that the corrosion pitting in the pipe exhibited undercutting, which is also characteristic of mic. This segment is in the process of being replaced.
Report Received Date 2012-10-18 00:00:00
Iyear 2012
Report Number 20120300
Supplemental Number 17674
Report Type Supplemental Final
Operator Id 300 PHMSA Enforcement
Name Plains Pipeline, L.p.
Operator Street Address 333 Clay Street, Suite 1900
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2012-09-18 06:30:00
Location Latitude 31.13575 Google Maps OpenStreetMap
Location Longitude -102.18757 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 10
Recovered Bbls 10
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2012-09-18 06:30:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2012-09-18 06:40:00
Restart Datetime 2012-09-18 14:00:00
On Site Datetime 2012-09-18 07:00:00
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Mccamey Tank Farm
Segment Name Odessa 16 Inch Suction Line
Onshore State Abbreviation Tx
Onshore Postal Code 79752
Onshore City Name Mccamey
Onshore County Name Upton
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 72
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 16
Pipe Wall Thickness 0.25
Pipe Smys 52000
Pipe Specification Api 5l
Pipe Seam Type Erw � Unknown Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1972
Manufactured Year 1972
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 1000
Est Cost Prop Damage 40000
Est Cost Emergency 3000
Est Cost Environmental 0
Est Cost Other 0
Prpty 44000
Accident Psig 30
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Release was below detectable limits.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Corrosive Commodity Ind Yes
Int Microbiological Ind Yes
Int Metallurgical Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name S***** N*****
Preparer Title Compliance Specialist
Preparer Email S******@p****.com
Preparer Telephone 713-993-5673
Preparer Fax 713-646-4310
Prepared Date 2013-03-25 00:00:00
Authorizer Name J***** R J****
Authorizer Telephone 713-993-5162
Authorizer Title Sr Director Env And Regulatory Compliance
Authorizer Email J******@p****.com
Narrative On september 18, 2012, while performing the morning inspection of the mccamey tank farm, the operator discovered a release at 06:30. Notifications to the control center were made and by 06:40 the segment of 16-inch suction line from the manifold to the odessa 16-inch pumps had been shutdown and isolated. The pipe was exposed at the release site, inspected and a preliminary determination by operations personnel that the release was possibly caused by internal corrosion. A temporary repair was made on the line. The line was then inspected, restarted and placed back in service. The cause of this release is still under investigation. The pipe will be sent to a lab to be analyzed for the cause of failure. A supplemental will be submitted once the results are received. This segment will be replaced. Supplemental narrative: the metallurgical analysis results determined that the cause was internal corrosion due to microbiologically-influenced corrosion (mic) at the 6 o'clock position. Visual examination showed corrosion pits penetrated the pipe wall, the morphology of these pits was characteristic of mic. The metallographic examination showed that the corrosion pitting in the pipe exhibited undercutting, which is also characteristic of mic. This segment is in the process of being replaced.

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