HL incident on 2012-08-29 — TX

Operator
Enterprise Products Operating Llc
Cause
Material Failure Of Pipe Or Weld
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$58,000
Incident datetime
2012-08-29 13:48
Report number
Location
TX
Narrative
On 8/29/2012 a rehab crew was investigating an anomaly on the eldorado-coffeyville blue line at am92. The nde technician was finishing up and noticed bubbling on the pipe on a girth weld. The leak was very small and not detectable utilizing a haz-gas monitor. The contract operations representative immediately shutdown the work and closed the permits and notified the area operations supervisor at 1355, and then notified pipeline control of the pinhole leak. Field investigation and photographic documentation of the site determined the pinhole is not associated with the target anomaly or other close anomalies. Additionally, examination of other anomalies on the pipeline identified no other leaking pinhole anomalies. A plidco clamp was installed as a temporary repair measure. A secondary review of ultrasonic nde data confirmed the cause of the release was a pinhole weld defect. The pipe was cut out on 8/28/2013 and sent for metallurgical analysis. Metallurgical analysis concluded the leak was the result of a pre-existing defect in the girth weld presumably produced during construction of the pipeline. This leak was the result of a welding suck-back that was unrepaired, along with an off-center weld cap. Note: regarding part c 3.G year of manufacture: the date of the pipe manufacture is unknown, however, due to limitations with the PHMSA form not allowing an unknown value, the year of manufacture is estimated based on the year installed.
Detailed record list
Report Received Date
2012-09-19 00:00:00
Iyear
2012
Report Number
20120269
Supplemental Number
18682
Report Type
Supplemental Final
Operator Id
Name
Enterprise Products Operating Llc
Operator Street Address
1100 Louisiana Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2012-08-29 13:48:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Other Hvl
Commodity Details
Isobutane
Unintentional Release Bbls
0.1
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2012-08-29 13:48:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2012-08-29 13:57:00
Restart Datetime
2012-08-30 10:35:00
On Site Datetime
2012-08-29 13:48:00
Nrc Rpt Datetime
2012-08-29 15:45:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
El Dorado - Coffeyville Lateral
Segment Name
Lid 828
Onshore State Abbreviation
Ks
Onshore Postal Code
67008
Onshore City Name
Atlanta
Onshore County Name
Cowley
Designated Location
Milepost/valve Station
Designated Name
Am 92
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Weld, Including Heat-Affected Zone
Pipe Diameter
6
Pipe Wall Thickness
0.125
Pipe Smys
60000
Pipe Specification
Api-5l
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Tex-Tube Steel
Pipe Coating Type
Cold Applied Tape
Weld Subtype
Pipe Girth Weld
Installation Year
1982
Manufactured Year
1982
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
58000
Est Cost Emergency
6000
Est Cost Environmental
0
Est Cost Other
15000
Est Cost Other Details
Lab Analysis
Prpty
79000
Accident Psig
455
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The release was identified in the field and reported to pipeline control as a pinhole leak. The controller immediately shut the line down and implemented emergency procedures.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind
Yes
Other Analysis Ind
Yes
Other Analysis Details
Ultrasonic Nde
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor
Yes
Other Factor Details
Pinhole Weld Defect
Additional Lack Fusion Ind
Yes
Pwf Additional Other Ind
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2012
Geometry Recent Year
2012
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
Yes
Exm Handl Ultrasonic Rcnt Year
2012
Exm Wet Mgnt Partcl Rcnt Year
2012
Exm Handl Ultrasonic Rcnt Ind
Yes
Exm Wet Mgnt Partcl Rcnt Ind
Yes
Preparer Name
N*** V T*****
Preparer Title
Pipeline Compliance Engineer
Preparer Email
N*******@e****.com
Preparer Telephone
7133812493
Prepared Date
2013-10-30 00:00:00
Authorizer Name
N*** T*****
Authorizer Telephone
7133812493
Authorizer Title
Pipeline Compliance Engineer
Authorizer Email
N*******@e****.com
Narrative
On 8/29/2012 a rehab crew was investigating an anomaly on the eldorado-coffeyville blue line at am92. The nde technician was finishing up and noticed bubbling on the pipe on a girth weld. The leak was very small and not detectable utilizing a haz-gas monitor. The contract operations representative immediately shutdown the work and closed the permits and notified the area operations supervisor at 1355, and then notified pipeline control of the pinhole leak. Field investigation and photographic documentation of the site determined the pinhole is not associated with the target anomaly or other close anomalies. Additionally, examination of other anomalies on the pipeline identified no other leaking pinhole anomalies. A plidco clamp was installed as a temporary repair measure. A secondary review of ultrasonic nde data confirmed the cause of the release was a pinhole weld defect. The pipe was cut out on 8/28/2013 and sent for metallurgical analysis. Metallurgical analysis concluded the leak was the result of a pre-existing defect in the girth weld presumably produced during construction of the pipeline. This leak was the result of a welding suck-back that was unrepaired, along with an off-center weld cap. Note: regarding part c 3.G year of manufacture: the date of the pipe manufacture is unknown, however, due to limitations with the PHMSA form not allowing an unknown value, the year of manufacture is estimated based on the year installed.
Report Received Date 2012-09-19 00:00:00
Iyear 2012
Report Number 20120269
Supplemental Number 18682
Report Type Supplemental Final
Operator Id 31618 PHMSA Enforcement
Name Enterprise Products Operating Llc
Operator Street Address 1100 Louisiana Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2012-08-29 13:48:00
Location Latitude 37.495186 Google Maps OpenStreetMap
Location Longitude -96.813234 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Other Hvl
Commodity Details Isobutane
Unintentional Release Bbls 0.1
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2012-08-29 13:48:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2012-08-29 13:57:00
Restart Datetime 2012-08-30 10:35:00
On Site Datetime 2012-08-29 13:48:00
Nrc Rpt Datetime 2012-08-29 15:45:00
Nrc Rpt Num 1022579 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name El Dorado - Coffeyville Lateral
Segment Name Lid 828
Onshore State Abbreviation Ks
Onshore Postal Code 67008
Onshore City Name Atlanta
Onshore County Name Cowley
Designated Location Milepost/valve Station
Designated Name Am 92
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Crossing No
Pipe Facility Type Interstate
Item Involved Weld, Including Heat-Affected Zone
Pipe Diameter 6
Pipe Wall Thickness 0.125
Pipe Smys 60000
Pipe Specification Api-5l
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Tex-Tube Steel
Pipe Coating Type Cold Applied Tape
Weld Subtype Pipe Girth Weld
Installation Year 1982
Manufactured Year 1982
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 58000
Est Cost Emergency 6000
Est Cost Environmental 0
Est Cost Other 15000
Est Cost Other Details Lab Analysis
Prpty 79000
Accident Psig 455
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The release was identified in the field and reported to pipeline control as a pinhole leak. The controller immediately shut the line down and implemented emergency procedures.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind Yes
Other Analysis Ind Yes
Other Analysis Details Ultrasonic Nde
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor Yes
Other Factor Details Pinhole Weld Defect
Additional Lack Fusion Ind Yes
Pwf Additional Other Ind Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2012
Geometry Recent Year 2012
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind Yes
Exm Handl Ultrasonic Rcnt Year 2012
Exm Wet Mgnt Partcl Rcnt Year 2012
Exm Handl Ultrasonic Rcnt Ind Yes
Exm Wet Mgnt Partcl Rcnt Ind Yes
Preparer Name N*** V T*****
Preparer Title Pipeline Compliance Engineer
Preparer Email N*******@e****.com
Preparer Telephone 7133812493
Prepared Date 2013-10-30 00:00:00
Authorizer Name N*** T*****
Authorizer Telephone 7133812493
Authorizer Title Pipeline Compliance Engineer
Authorizer Email N*******@e****.com
Narrative On 8/29/2012 a rehab crew was investigating an anomaly on the eldorado-coffeyville blue line at am92. The nde technician was finishing up and noticed bubbling on the pipe on a girth weld. The leak was very small and not detectable utilizing a haz-gas monitor. The contract operations representative immediately shutdown the work and closed the permits and notified the area operations supervisor at 1355, and then notified pipeline control of the pinhole leak. Field investigation and photographic documentation of the site determined the pinhole is not associated with the target anomaly or other close anomalies. Additionally, examination of other anomalies on the pipeline identified no other leaking pinhole anomalies. A plidco clamp was installed as a temporary repair measure. A secondary review of ultrasonic nde data confirmed the cause of the release was a pinhole weld defect. The pipe was cut out on 8/28/2013 and sent for metallurgical analysis. Metallurgical analysis concluded the leak was the result of a pre-existing defect in the girth weld presumably produced during construction of the pipeline. This leak was the result of a welding suck-back that was unrepaired, along with an off-center weld cap. Note: regarding part c 3.G year of manufacture: the date of the pipe manufacture is unknown, however, due to limitations with the PHMSA form not allowing an unknown value, the year of manufacture is estimated based on the year installed.

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