HL incident on 2012-07-17 — PA

Operator
West Shore Pipeline Co
Cause
Material Failure Of Pipe Or Weld
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$313,944
Incident datetime
2012-07-17 10:40
Report number
Location
PA
Narrative
At 10:40 am cst on july 17, 2012, the buckeye control center detected a significant pressure drop on the gt254ee pipeline, a 10" line running from granville station to elkhart lake pump station. The controller immediately responded and shut down the line. Foot and air patrols were dispatched, and local and federal agencies were notified of a potential release. The site was not located on july 17. Foot and air patrols resumed on july 18, and the release was located by a foot patrol team at 11:15 cst in jackson, wi, washington county, approximately 10 miles north of granville station. There was no product at the surface, but high vapor content present at the scene. All local and federal agencies were recontacted and emergency response procedures were initiated. On july 19, excavation revealed a split in a seam (erw) on the pipe at the 3 o'clock position. The coating was in excellent condition. On july 20, the old section of pipe was removed and a new section was installed. Pressure hold tests were successfully conducted on july 21 on pipeline segments from granville station to elkhart lake. Those segments were restarted the same day at 80% of mop. After the refill was completed, the outage was determined to be 1302 barrels of gasoline. Product recovery and remediation efforts are ongoing. The affected portion of the pipe has been sent to an independent company for metallurgical analysis. **supplemental report -- updated bbls recovered to 338. Product recovery and remediation efforts continue. Based on completed metallurgical analysis, updated maximum opening of rupture to 0.7 inches, and updated the cause of the failure in part f. **supplemental report -- updated part a 11, volume of commodity recovered. Under part c, added answer to 3d and 3g, pipe specification and year of manufacture. Under part d, updated the estimated property damage. **supplemental/final -- updated part a 11, volume of commodity recovered. Updated costs under part d 8. This release is under long-term remediation. Remediation cost is the current figure plus what is expected over the next 10 years.
Detailed record list
Report Received Date
2012-08-16 00:00:00
Iyear
2012
Report Number
20120238
Supplemental Number
19624
Report Type
Supplemental Final
Operator Id
Name
West Shore Pipeline Co
Operator Street Address
5 Tek Park
Operator City Name
Breinigsville
Operator State Abbreviation
PA
Operator Postal Code
18031
Local Datetime
2012-07-17 10:40:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
1302
Intentional Release Bbls
0
Recovered Bbls
482
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2012-07-17 10:40:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2012-07-17 10:40:00
Restart Datetime
2012-07-21 18:55:00
On Site Datetime
2012-07-18 11:15:00
Nrc Rpt Datetime
2012-07-18 09:01:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Manual
Num Pub Evacuated
4
Pipe Fac Name
Granville Station To Elkhart Lake
Segment Name
Gt254ee
Onshore State Abbreviation
Wi
Onshore Postal Code
53037
Onshore City Name
Jackson
Onshore County Name
Washington
Designated Location
Milepost/valve Station
Designated Name
497+65
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
10
Pipe Wall Thickness
0.203
Pipe Smys
52000
Pipe Specification
Api 5l X52
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Jones & Laughlin Steel Corp.
Pipe Coating Type
Coal Tar
Installation Year
1961
Manufactured Year
1961
Material Involved
Carbon Steel
Release Type
Rupture
Rupture Orient
Longitudinal
Rupture Width
0.7
Rupture Length
107.2
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Groundwater Remed Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
Yes
Groundwater Contam Ind
Yes
Drinking Water Contam Ind
Yes
Private Well Contam Ind
Yes
Amount Released
100
Rel Water Name
Private Homeowner Wells.
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
100000
Est Cost Prop Damage
313944
Est Cost Emergency
10058698
Est Cost Environmental
6941133
Est Cost Other
5809733
Est Cost Other Details
Post-Repair Issues
Prpty
23223508
Accident Psig
1342
Mop Psig
1342
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
96759
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
Yes
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Material Failure Of Pipe Or Weld
Cause Details
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Metallurgical Ind
Yes
Failure Type
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Fatigue Vibr Related
Yes
Failure Subtype
Pressure-Related
Pwf Addl Misalignment Ind
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Cir Trn Wave Mgn Flx Lkg Ind
Yes
Ultrasonic Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2009
Circ Wave Recent Year
2009
Ultrasonic Recent Year
2004
Geometry Recent Year
2009
Other Recent Year
2009
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
1990
Hydrtst Most Rcnt Pressure
1822
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
L** H*****
Preparer Title
Compliance Specialist
Preparer Email
L******@b******.com
Preparer Telephone
610-904-4248
Preparer Fax
610-904-4544
Prepared Date
2014-08-01 00:00:00
Authorizer Name
C****** P********
Authorizer Telephone
610-904-4113
Authorizer Title
Director Regulatory Compliance
Authorizer Email
C*********@b******.com
Narrative
At 10:40 am cst on july 17, 2012, the buckeye control center detected a significant pressure drop on the gt254ee pipeline, a 10" line running from granville station to elkhart lake pump station. The controller immediately responded and shut down the line. Foot and air patrols were dispatched, and local and federal agencies were notified of a potential release. The site was not located on july 17. Foot and air patrols resumed on july 18, and the release was located by a foot patrol team at 11:15 cst in jackson, wi, washington county, approximately 10 miles north of granville station. There was no product at the surface, but high vapor content present at the scene. All local and federal agencies were recontacted and emergency response procedures were initiated. On july 19, excavation revealed a split in a seam (erw) on the pipe at the 3 o'clock position. The coating was in excellent condition. On july 20, the old section of pipe was removed and a new section was installed. Pressure hold tests were successfully conducted on july 21 on pipeline segments from granville station to elkhart lake. Those segments were restarted the same day at 80% of mop. After the refill was completed, the outage was determined to be 1302 barrels of gasoline. Product recovery and remediation efforts are ongoing. The affected portion of the pipe has been sent to an independent company for metallurgical analysis. **supplemental report -- updated bbls recovered to 338. Product recovery and remediation efforts continue. Based on completed metallurgical analysis, updated maximum opening of rupture to 0.7 inches, and updated the cause of the failure in part f. **supplemental report -- updated part a 11, volume of commodity recovered. Under part c, added answer to 3d and 3g, pipe specification and year of manufacture. Under part d, updated the estimated property damage. **supplemental/final -- updated part a 11, volume of commodity recovered. Updated costs under part d 8. This release is under long-term remediation. Remediation cost is the current figure plus what is expected over the next 10 years.
Report Received Date 2012-08-16 00:00:00
Iyear 2012
Report Number 20120238
Supplemental Number 19624
Report Type Supplemental Final
Operator Id 22430 PHMSA Enforcement
Name West Shore Pipeline Co
Operator Street Address 5 Tek Park
Operator City Name Breinigsville
Operator State Abbreviation PA
Operator Postal Code 18031
Local Datetime 2012-07-17 10:40:00
Location Latitude 43.297089 Google Maps OpenStreetMap
Location Longitude -88.130513 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 1302
Intentional Release Bbls 0
Recovered Bbls 482
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2012-07-17 10:40:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2012-07-17 10:40:00
Restart Datetime 2012-07-21 18:55:00
On Site Datetime 2012-07-18 11:15:00
Nrc Rpt Datetime 2012-07-18 09:01:00
Nrc Rpt Num 1018117 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Manual
Num Pub Evacuated 4
Pipe Fac Name Granville Station To Elkhart Lake
Segment Name Gt254ee
Onshore State Abbreviation Wi
Onshore Postal Code 53037
Onshore City Name Jackson
Onshore County Name Washington
Designated Location Milepost/valve Station
Designated Name 497+65
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 48
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 10
Pipe Wall Thickness 0.203
Pipe Smys 52000
Pipe Specification Api 5l X52
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Jones & Laughlin Steel Corp.
Pipe Coating Type Coal Tar
Installation Year 1961
Manufactured Year 1961
Material Involved Carbon Steel
Release Type Rupture
Rupture Orient Longitudinal
Rupture Width 0.7
Rupture Length 107.2
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Groundwater Remed Ind Yes
Soil Remed Ind Yes
Water Contam Ind Yes
Groundwater Contam Ind Yes
Drinking Water Contam Ind Yes
Private Well Contam Ind Yes
Amount Released 100
Rel Water Name Private Homeowner Wells.
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 100000
Est Cost Prop Damage 313944
Est Cost Emergency 10058698
Est Cost Environmental 6941133
Est Cost Other 5809733
Est Cost Other Details Post-Repair Issues
Prpty 23223508
Accident Psig 1342
Mop Psig 1342
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 96759
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind Yes
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Material Failure Of Pipe Or Weld
Cause Details Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Metallurgical Ind Yes
Failure Type Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Fatigue Vibr Related Yes
Failure Subtype Pressure-Related
Pwf Addl Misalignment Ind Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Cir Trn Wave Mgn Flx Lkg Ind Yes
Ultrasonic Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2009
Circ Wave Recent Year 2009
Ultrasonic Recent Year 2004
Geometry Recent Year 2009
Other Recent Year 2009
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 1990
Hydrtst Most Rcnt Pressure 1822
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name L** H*****
Preparer Title Compliance Specialist
Preparer Email L******@b******.com
Preparer Telephone 610-904-4248
Preparer Fax 610-904-4544
Prepared Date 2014-08-01 00:00:00
Authorizer Name C****** P********
Authorizer Telephone 610-904-4113
Authorizer Title Director Regulatory Compliance
Authorizer Email C*********@b******.com
Narrative At 10:40 am cst on july 17, 2012, the buckeye control center detected a significant pressure drop on the gt254ee pipeline, a 10" line running from granville station to elkhart lake pump station. The controller immediately responded and shut down the line. Foot and air patrols were dispatched, and local and federal agencies were notified of a potential release. The site was not located on july 17. Foot and air patrols resumed on july 18, and the release was located by a foot patrol team at 11:15 cst in jackson, wi, washington county, approximately 10 miles north of granville station. There was no product at the surface, but high vapor content present at the scene. All local and federal agencies were recontacted and emergency response procedures were initiated. On july 19, excavation revealed a split in a seam (erw) on the pipe at the 3 o'clock position. The coating was in excellent condition. On july 20, the old section of pipe was removed and a new section was installed. Pressure hold tests were successfully conducted on july 21 on pipeline segments from granville station to elkhart lake. Those segments were restarted the same day at 80% of mop. After the refill was completed, the outage was determined to be 1302 barrels of gasoline. Product recovery and remediation efforts are ongoing. The affected portion of the pipe has been sent to an independent company for metallurgical analysis. **supplemental report -- updated bbls recovered to 338. Product recovery and remediation efforts continue. Based on completed metallurgical analysis, updated maximum opening of rupture to 0.7 inches, and updated the cause of the failure in part f. **supplemental report -- updated part a 11, volume of commodity recovered. Under part c, added answer to 3d and 3g, pipe specification and year of manufacture. Under part d, updated the estimated property damage. **supplemental/final -- updated part a 11, volume of commodity recovered. Updated costs under part d 8. This release is under long-term remediation. Remediation cost is the current figure plus what is expected over the next 10 years.

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