HL incident on 2012-07-19 — TX

Operator
Shell Pipeline Co., L.p.
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$10,000
Incident datetime
2012-07-19 16:50
Report number
Location
TX
Narrative
While refilling a manifold and tank line, following a valve installation, crude oil burped through the wiper and mechanical seals onto the roof of tk 512. Rain then washed the oil off the roof and into the tank dike. Clean up crews and recovered oil. All oil is contained in the tank dike. Fire response crew is on standby due to the threat of continued thunderstorms in area. The seals were inspected and the affected area was replaced. Determined that the procedure was not adequate for the filling of the drained manifold and tank line prior to transferring crude oil from tank to tank. Personnel involved were qualified to perform the tasks of replacing the manifold valve and filling the evacuated piping. 3/13/2013 - updated e5f per PHMSA request. 7/3/13 - updated part d 7 dw, eco
Detailed record list
Report Received Date
2012-08-16 00:00:00
Iyear
2012
Report Number
20120237
Supplemental Number
18267
Report Type
Supplemental
Operator Id
Name
Shell Pipeline Co., L.p.
Operator Street Address
150 North Dairy Ashford Road Wck Bldg. A
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77079
Local Datetime
2012-07-19 16:50:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
50
Intentional Release Bbls
0
Recovered Bbls
50
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2012-07-19 16:50:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pl Not Operating At Time. Filling Manifold Piping To Tank
On Site Datetime
2012-07-19 16:50:00
Nrc Rpt Datetime
2012-07-19 17:11:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Pipe Fac Name
St. James Tank Farm
Segment Name
St. James Tank Farm
Onshore State Abbreviation
La
Onshore Postal Code
70086
Onshore City Name
St. James
Onshore County Name
St. James
Designated Location
Survey Station No.
Designated Name
Tank Farm
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Other
Tank Type
Atmospheric
Item Involved Details
Ext. Floating Roof Seals
Installation Year
1967
Material Involved
Material Other Than Carbon Steel
Material Details
Wiper Seal / Mechanical Seal
Release Type
Other
Release Type Details
Air Was Introduced Into The Tank Through The Pipe Manifold Which Had Been Evacuated For Work And Returned To Service. Filled Piping With Crude Oil. Air From The Piping Was Introduced Into The Tank And Burped Crude Oil Around The External Floating Roof Seals Onto The Roof And Drained Through The Roof Drain System To The Tank Dike Area.
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
10000
Est Cost Emergency
5000
Est Cost Environmental
0
Est Cost Other
0
Prpty
15000
Accident Psig
5
Mop Psig
720
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
Yes
Cpm Conf Ind
Yes
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Operations was in control of the maintenance activity. Filling the manifold piping.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
Tank Farm Operations - New Manifold Valve Installed To Tank. Partially Filled Tank Line With Crude Oil. Aligned Manifold To Tank. Transferred Crude Oil Through New Valve. Tank Line Was Not Complete Displaced With Crude Oil. Air In Tank Line Moved Into The Tank And Burped Crude Oil Through The Primary And Secondary Seals. The Oil Moved Through The External Floating Roof Drain And Was Contained In Tank Dike.
Related Inadequate Proc Ind
Yes
Category Type
Commissioning
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
R****** K*****
Preparer Title
Regulatory Specialist
Preparer Email
R*************@s****.com
Preparer Telephone
7132411064
Preparer Fax
7132412596
Prepared Date
2013-07-03 00:00:00
Authorizer Name
B**** S*******
Authorizer Telephone
7132413620
Authorizer Title
Integrity Regulatory Services Manager
Authorizer Email
B*************@s****.com
Narrative
While refilling a manifold and tank line, following a valve installation, crude oil burped through the wiper and mechanical seals onto the roof of tk 512. Rain then washed the oil off the roof and into the tank dike. Clean up crews and recovered oil. All oil is contained in the tank dike. Fire response crew is on standby due to the threat of continued thunderstorms in area. The seals were inspected and the affected area was replaced. Determined that the procedure was not adequate for the filling of the drained manifold and tank line prior to transferring crude oil from tank to tank. Personnel involved were qualified to perform the tasks of replacing the manifold valve and filling the evacuated piping. 3/13/2013 - updated e5f per PHMSA request. 7/3/13 - updated part d 7 dw, eco
Report Received Date 2012-08-16 00:00:00
Iyear 2012
Report Number 20120237
Supplemental Number 18267
Report Type Supplemental
Operator Id 31174 PHMSA Enforcement
Name Shell Pipeline Co., L.p.
Operator Street Address 150 North Dairy Ashford Road Wck Bldg. A
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77079
Local Datetime 2012-07-19 16:50:00
Location Latitude 30.15683 Google Maps OpenStreetMap
Location Longitude -90.853719 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 50
Intentional Release Bbls 0
Recovered Bbls 50
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2012-07-19 16:50:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pl Not Operating At Time. Filling Manifold Piping To Tank
On Site Datetime 2012-07-19 16:50:00
Nrc Rpt Datetime 2012-07-19 17:11:00
Nrc Rpt Num 1018325 NRC Report How to search
Ignite Ind No
Explode Ind No
Pipe Fac Name St. James Tank Farm
Segment Name St. James Tank Farm
Onshore State Abbreviation La
Onshore Postal Code 70086
Onshore City Name St. James
Onshore County Name St. James
Designated Location Survey Station No.
Designated Name Tank Farm
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Other
Tank Type Atmospheric
Item Involved Details Ext. Floating Roof Seals
Installation Year 1967
Material Involved Material Other Than Carbon Steel
Material Details Wiper Seal / Mechanical Seal
Release Type Other
Release Type Details Air Was Introduced Into The Tank Through The Pipe Manifold Which Had Been Evacuated For Work And Returned To Service. Filled Piping With Crude Oil. Air From The Piping Was Introduced Into The Tank And Burped Crude Oil Around The External Floating Roof Seals Onto The Roof And Drained Through The Roof Drain System To The Tank Dike Area.
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 10000
Est Cost Emergency 5000
Est Cost Environmental 0
Est Cost Other 0
Prpty 15000
Accident Psig 5
Mop Psig 720
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind Yes
Cpm Conf Ind Yes
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Operations was in control of the maintenance activity. Filling the manifold piping.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details Tank Farm Operations - New Manifold Valve Installed To Tank. Partially Filled Tank Line With Crude Oil. Aligned Manifold To Tank. Transferred Crude Oil Through New Valve. Tank Line Was Not Complete Displaced With Crude Oil. Air In Tank Line Moved Into The Tank And Burped Crude Oil Through The Primary And Secondary Seals. The Oil Moved Through The External Floating Roof Drain And Was Contained In Tank Dike.
Related Inadequate Proc Ind Yes
Category Type Commissioning
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name R****** K*****
Preparer Title Regulatory Specialist
Preparer Email R*************@s****.com
Preparer Telephone 7132411064
Preparer Fax 7132412596
Prepared Date 2013-07-03 00:00:00
Authorizer Name B**** S*******
Authorizer Telephone 7132413620
Authorizer Title Integrity Regulatory Services Manager
Authorizer Email B*************@s****.com
Narrative While refilling a manifold and tank line, following a valve installation, crude oil burped through the wiper and mechanical seals onto the roof of tk 512. Rain then washed the oil off the roof and into the tank dike. Clean up crews and recovered oil. All oil is contained in the tank dike. Fire response crew is on standby due to the threat of continued thunderstorms in area. The seals were inspected and the affected area was replaced. Determined that the procedure was not adequate for the filling of the drained manifold and tank line prior to transferring crude oil from tank to tank. Personnel involved were qualified to perform the tasks of replacing the manifold valve and filling the evacuated piping. 3/13/2013 - updated e5f per PHMSA request. 7/3/13 - updated part d 7 dw, eco

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