HL incident on 2012-07-02 — OK

Operator
Explorer Pipeline Co
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$3,500
Incident datetime
2012-07-02 14:15
Report number
Location
OK
Narrative
On july 2, 2012 a release of 2.4 barrels of refined petroleum product was identified from a 2 inch unit suction refill line for unit #1 at the houston pump station. The free phase product was removed by vacuum truck and any petroleum impacted soil was tested and properly managed. The line was removed and blinded off at both ends. The metallurgical failure analysis indicated internal pitting corrosion located at the bottom side of an elbow caused by the presence of inorganic salts and sulfur in the corrosion pit. The metallurgical analysis also indicated there was no evidence of microbial induced corrosion.
Detailed record list
Report Received Date
2012-08-01 00:00:00
Iyear
2012
Report Number
20120227
Supplemental Number
23079
Report Type
Supplemental Final
Operator Id
Name
Explorer Pipeline Co
Operator Street Address
Po Box 2650
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74101
Local Datetime
2012-07-02 14:15:00
Location Latitude
Location Longitude
-95.15331796
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls
2.4
Intentional Release Bbls
0
Recovered Bbls
2.4
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2012-07-02 14:15:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Station And Line Section Was Already Scheduled Down.
On Site Datetime
2012-07-02 15:15:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Houston Pump Station
Segment Name
Houston Pump Station
Onshore State Abbreviation
Tx
Onshore Postal Code
77049
Onshore City Name
Houston
Onshore County Name
Harris
Designated Location
Milepost/valve Station
Designated Name
70.8
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
36
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
2.375
Pipe Wall Thickness
0.154
Pipe Smys
Unknown
Pipe Specification
Grade B
Pipe Seam Type
Seamless
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1971
Manufactured Year
1971
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
3500
Est Cost Emergency
14000
Est Cost Environmental
0
Est Cost Other
0
Prpty
17500
Accident Psig
246
Mop Psig
720
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Small station release identified by local personnel. The release was not caused or contributed by the controllers actions.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Other Corrosion Ind
Yes
Int Corrosion Type Details
Internal Pitting From Inorganic Salts.
Int Metallurgical Basis Ind
Yes
Int Elbow Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
K**** E* B****
Preparer Title
Dot Administrator
Preparer Email
K*****@e***.com
Preparer Telephone
9184935104
Prepared Date
2018-01-30 00:00:00
Authorizer Name
J** S****
Authorizer Telephone
9184935143
Authorizer Title
Director Hsse
Authorizer Email
J*****@e***.com
Narrative
On july 2, 2012 a release of 2.4 barrels of refined petroleum product was identified from a 2 inch unit suction refill line for unit #1 at the houston pump station. The free phase product was removed by vacuum truck and any petroleum impacted soil was tested and properly managed. The line was removed and blinded off at both ends. The metallurgical failure analysis indicated internal pitting corrosion located at the bottom side of an elbow caused by the presence of inorganic salts and sulfur in the corrosion pit. The metallurgical analysis also indicated there was no evidence of microbial induced corrosion.
Report Received Date 2012-08-01 00:00:00
Iyear 2012
Report Number 20120227
Supplemental Number 23079
Report Type Supplemental Final
Operator Id 4805 PHMSA Enforcement
Name Explorer Pipeline Co
Operator Street Address Po Box 2650
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74101
Local Datetime 2012-07-02 14:15:00
Location Latitude 29.81987246 Google Maps OpenStreetMap
Location Longitude -95.15331796 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls 2.4
Intentional Release Bbls 0
Recovered Bbls 2.4
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2012-07-02 14:15:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Station And Line Section Was Already Scheduled Down.
On Site Datetime 2012-07-02 15:15:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Houston Pump Station
Segment Name Houston Pump Station
Onshore State Abbreviation Tx
Onshore Postal Code 77049
Onshore City Name Houston
Onshore County Name Harris
Designated Location Milepost/valve Station
Designated Name 70.8
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 36
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 2.375
Pipe Wall Thickness 0.154
Pipe Smys Unknown
Pipe Specification Grade B
Pipe Seam Type Seamless
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1971
Manufactured Year 1971
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 3500
Est Cost Emergency 14000
Est Cost Environmental 0
Est Cost Other 0
Prpty 17500
Accident Psig 246
Mop Psig 720
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Small station release identified by local personnel. The release was not caused or contributed by the controllers actions.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Other Corrosion Ind Yes
Int Corrosion Type Details Internal Pitting From Inorganic Salts.
Int Metallurgical Basis Ind Yes
Int Elbow Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name K**** E* B****
Preparer Title Dot Administrator
Preparer Email K*****@e***.com
Preparer Telephone 9184935104
Prepared Date 2018-01-30 00:00:00
Authorizer Name J** S****
Authorizer Telephone 9184935143
Authorizer Title Director Hsse
Authorizer Email J*****@e***.com
Narrative On july 2, 2012 a release of 2.4 barrels of refined petroleum product was identified from a 2 inch unit suction refill line for unit #1 at the houston pump station. The free phase product was removed by vacuum truck and any petroleum impacted soil was tested and properly managed. The line was removed and blinded off at both ends. The metallurgical failure analysis indicated internal pitting corrosion located at the bottom side of an elbow caused by the presence of inorganic salts and sulfur in the corrosion pit. The metallurgical analysis also indicated there was no evidence of microbial induced corrosion.

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