HL incident on 2012-04-11 — OK

Operator
Explorer Pipeline Co
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$5,000
Incident datetime
2012-04-11 13:25
Report number
Location
OK
Narrative
On april 11, 2012 a local employee identified some transmix in a vault at the chatsworth pump station. The product was contained on the property inside the vault and removed by a vacuum truck. Any impacted soil was tested and will be properly managed. The source of the release was a 2 inch pipe associated with the unit 1 pump refill. The station had been isolated from the pipeline since december 2011 and only had 18 psig of pressure at the time of the event. The section of pipe involved was removed and submitted to dnv for metallurgical testing. The results of the july 13, 2012 dnv report indicate the cause of the leak was likely due to under deposit corrosion in the presence of oxygen. Mic was likely a contributing factor to the corrosion.
Detailed record list
Report Received Date
2012-05-11 00:00:00
Iyear
2012
Report Number
20120152
Supplemental Number
17644
Report Type
Supplemental Final
Operator Id
Name
Explorer Pipeline Co
Operator Street Address
Po Box 2650
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74101
Local Datetime
2012-04-11 13:25:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls
41.64
Intentional Release Bbls
0
Recovered Bbls
41.64
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2012-04-11 13:25:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pump Station Had Been Isolated From The Pipeline Since December 2011.
On Site Datetime
2012-04-11 15:30:00
Nrc Rpt Datetime
2012-04-11 14:02:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Chatsworth Pump Station
Segment Name
24 Inch System
Onshore State Abbreviation
Il
Onshore Postal Code
61775
Onshore City Name
Strawn
Onshore County Name
Livingston
Designated Location
Milepost/valve Station
Designated Name
563.5
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
In Underground Enclosed Space (E.g. Vault)
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
2
Pipe Wall Thickness
0.154
Pipe Smys
35000
Pipe Specification
Api-5l
Pipe Seam Type
Seamless
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1978
Manufactured Year
1978
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
5000
Est Cost Emergency
43000
Est Cost Environmental
0
Est Cost Other
5000
Est Cost Other Details
Metallurgical Testing
Prpty
53000
Accident Psig
18
Mop Psig
973
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Incident involved a pin hole leak in a 2 inch refill line.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Metallurgical Basis Ind
Yes
Int Elbow Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
No
Corrosion Coupons
Yes
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
K**** E* B****
Preparer Title
Dot Administrator
Preparer Email
K*****@e***.com
Preparer Telephone
9184935104
Prepared Date
2013-03-21 00:00:00
Authorizer Name
J** S****
Authorizer Telephone
9184935143
Authorizer Title
Director Hsse
Authorizer Email
J*****@e***.com
Narrative
On april 11, 2012 a local employee identified some transmix in a vault at the chatsworth pump station. The product was contained on the property inside the vault and removed by a vacuum truck. Any impacted soil was tested and will be properly managed. The source of the release was a 2 inch pipe associated with the unit 1 pump refill. The station had been isolated from the pipeline since december 2011 and only had 18 psig of pressure at the time of the event. The section of pipe involved was removed and submitted to dnv for metallurgical testing. The results of the july 13, 2012 dnv report indicate the cause of the leak was likely due to under deposit corrosion in the presence of oxygen. Mic was likely a contributing factor to the corrosion.
Report Received Date 2012-05-11 00:00:00
Iyear 2012
Report Number 20120152
Supplemental Number 17644
Report Type Supplemental Final
Operator Id 4805 PHMSA Enforcement
Name Explorer Pipeline Co
Operator Street Address Po Box 2650
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74101
Local Datetime 2012-04-11 13:25:00
Location Latitude 40.647936 Google Maps OpenStreetMap
Location Longitude -88.340732 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls 41.64
Intentional Release Bbls 0
Recovered Bbls 41.64
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2012-04-11 13:25:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pump Station Had Been Isolated From The Pipeline Since December 2011.
On Site Datetime 2012-04-11 15:30:00
Nrc Rpt Datetime 2012-04-11 14:02:00
Nrc Rpt Num 1008383 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Chatsworth Pump Station
Segment Name 24 Inch System
Onshore State Abbreviation Il
Onshore Postal Code 61775
Onshore City Name Strawn
Onshore County Name Livingston
Designated Location Milepost/valve Station
Designated Name 563.5
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype In Underground Enclosed Space (E.g. Vault)
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 2
Pipe Wall Thickness 0.154
Pipe Smys 35000
Pipe Specification Api-5l
Pipe Seam Type Seamless
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1978
Manufactured Year 1978
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 5000
Est Cost Emergency 43000
Est Cost Environmental 0
Est Cost Other 5000
Est Cost Other Details Metallurgical Testing
Prpty 53000
Accident Psig 18
Mop Psig 973
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Incident involved a pin hole leak in a 2 inch refill line.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Metallurgical Basis Ind Yes
Int Elbow Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering No
Corrosion Coupons Yes
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name K**** E* B****
Preparer Title Dot Administrator
Preparer Email K*****@e***.com
Preparer Telephone 9184935104
Prepared Date 2013-03-21 00:00:00
Authorizer Name J** S****
Authorizer Telephone 9184935143
Authorizer Title Director Hsse
Authorizer Email J*****@e***.com
Narrative On april 11, 2012 a local employee identified some transmix in a vault at the chatsworth pump station. The product was contained on the property inside the vault and removed by a vacuum truck. Any impacted soil was tested and will be properly managed. The source of the release was a 2 inch pipe associated with the unit 1 pump refill. The station had been isolated from the pipeline since december 2011 and only had 18 psig of pressure at the time of the event. The section of pipe involved was removed and submitted to dnv for metallurgical testing. The results of the july 13, 2012 dnv report indicate the cause of the leak was likely due to under deposit corrosion in the presence of oxygen. Mic was likely a contributing factor to the corrosion.

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