GTG incident on 2012-02-01 — TX

Operator
Tennessee Gas Pipeline Co (El Paso)
Cause
Equipment Failure
Commodity
Natural Gas
Program
GTG
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$103,000
Incident datetime
2012-02-01 07:46
Report number
Location
TX
Narrative
Natural gas was released at tennessee gas pipeline (tgp) company's compressor station 249 from unit 1a when a compressor rod failed in its threads. The station's esd system activated and evacuated the station of natural gas. The unit has been repaired and is back in service. A root cause analysis determined that the failure was likely due to a combination of factors, including high cycle low nominal stress axial fatigue, insufficient tightening during the latest maintenance activity, and the presence of lower strength material not meeting the chemistry and mechanical property requirements of the specification for new replacement compressor rods.
Detailed record list
Report Received Date
2012-02-27 00:00:00
Iyear
2012
Report Number
20120023
Supplemental Number
16154
Report Type
Supplemental Final
Operator Id
Name
Tennessee Gas Pipeline Co (El Paso)
Operator Street Address
1001 Louisiana St
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2012-02-01 07:46:00
Location Latitude
Location Longitude
Nrc Rpt Num
Nrc Rpt Datetime
2012-02-01 09:36:00
Commodity Released Type
Natural Gas
Unintentional Release
492
Intentional Release
0
Accompanying Liquid
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2012-02-01 07:46:00
Restart Datetime
2012-02-06 11:45:00
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Incident Identified Datetime
2012-02-01 07:46:00
On Site Datetime
2012-02-01 07:46:00
On Off Shore
Onshore
Onshore State Abbreviation
Ny
Onshore Postal Code
12031-0110
Onshore City Name
Carlisle
Onshore County Name
Schoharie
Designated Location
Milepost
Designated Name
249.00
Pipe Fac Name
Compressor Station 249
Segment Name
249
Federal
No
Location Type
Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Other
Incident Area Details
Compressor Engine Within A Building
Crossing
No
Pipe Facility Type
Interstate
System Part Involved
Onshore Compressor Station Equipment And Piping
Item Involved
Compressor
Installation Year
1964
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Compressor Component Failure
Class Location Type
Class 1 Location
Could Be Hca
No
Pir Radius
571
Heat Damage Ind
No
Non Heat Damage Ind
No
Hca Fatalities Ind
No
Est Cost Oper Paid
0
Est Cost Unintentional Release
1300
Est Cost Intentional Release
0
Est Cost Prop Damage
103000
Est Cost Emergency
0
Est Cost Other
0
Prpty
104300
Accident Psig
724
Mop Psig
760
Mop Cfr Section
Not On Omb-Approved Form When Submitted
Accident Pressure
Pressure Did Not Exceed Maop
Pressure Restriction Ind
No
Pipeline Function
Transmission System
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Pressures remained within normal operating range.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Compressor Or Compressor-Related Equipment
Eq Failure Type
Compressor Or Compressor-Related Equipment
Other Compressor Ind
Other
Other Compressor Details
Compressor Rod Fracture At The Threaded Connection To The Crosshead.
Additional Defect Ind
Yes
Additional Installation Ind
Yes
Eq Additional Other Ind
Yes
Eq Additional Other Details
Failure Due To High Cycle Low Nominal Stress Axial Fatigue.
Preparer Name
M***** M*****
Preparer Title
Compliance Engineer
Preparer Email
M************@k***********.com
Preparer Telephone
205-325-3863
Preparer Fax
205-325-3508
Authorizer Name
R*** G*****
Authorizer Title
Director Compliance - Codes And Standard
Authorizer Telephone
713-420-5433
Authorizer Email
R**********@k***********.com
Narrative
Natural gas was released at tennessee gas pipeline (tgp) company's compressor station 249 from unit 1a when a compressor rod failed in its threads. The station's esd system activated and evacuated the station of natural gas. The unit has been repaired and is back in service. A root cause analysis determined that the failure was likely due to a combination of factors, including high cycle low nominal stress axial fatigue, insufficient tightening during the latest maintenance activity, and the presence of lower strength material not meeting the chemistry and mechanical property requirements of the specification for new replacement compressor rods.
Report Received Date 2012-02-27 00:00:00
Iyear 2012
Report Number 20120023
Supplemental Number 16154
Report Type Supplemental Final
Operator Id 19160 PHMSA Enforcement
Name Tennessee Gas Pipeline Co (El Paso)
Operator Street Address 1001 Louisiana St
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2012-02-01 07:46:00
Location Latitude 42.75412 Google Maps OpenStreetMap
Location Longitude -74.401787 Google Maps OpenStreetMap
Nrc Rpt Num 1001854 NRC Report How to search
Nrc Rpt Datetime 2012-02-01 09:36:00
Commodity Released Type Natural Gas
Unintentional Release 492
Intentional Release 0
Accompanying Liquid 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Shutdown Due Accident Ind Yes
Shutdown Datetime 2012-02-01 07:46:00
Restart Datetime 2012-02-06 11:45:00
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Incident Identified Datetime 2012-02-01 07:46:00
On Site Datetime 2012-02-01 07:46:00
On Off Shore Onshore
Onshore State Abbreviation Ny
Onshore Postal Code 12031-0110
Onshore City Name Carlisle
Onshore County Name Schoharie
Designated Location Milepost
Designated Name 249.00
Pipe Fac Name Compressor Station 249
Segment Name 249
Federal No
Location Type Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Other
Incident Area Details Compressor Engine Within A Building
Crossing No
Pipe Facility Type Interstate
System Part Involved Onshore Compressor Station Equipment And Piping
Item Involved Compressor
Installation Year 1964
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Compressor Component Failure
Class Location Type Class 1 Location
Could Be Hca No
Pir Radius 571
Heat Damage Ind No
Non Heat Damage Ind No
Hca Fatalities Ind No
Est Cost Oper Paid 0
Est Cost Unintentional Release 1300
Est Cost Intentional Release 0
Est Cost Prop Damage 103000
Est Cost Emergency 0
Est Cost Other 0
Prpty 104300
Accident Psig 724
Mop Psig 760
Mop Cfr Section Not On Omb-Approved Form When Submitted View CFR 49 §192
Accident Pressure Pressure Did Not Exceed Maop
Pressure Restriction Ind No
Pipeline Function Transmission System
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Pressures remained within normal operating range.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Compressor Or Compressor-Related Equipment
Eq Failure Type Compressor Or Compressor-Related Equipment
Other Compressor Ind Other
Other Compressor Details Compressor Rod Fracture At The Threaded Connection To The Crosshead.
Additional Defect Ind Yes
Additional Installation Ind Yes
Eq Additional Other Ind Yes
Eq Additional Other Details Failure Due To High Cycle Low Nominal Stress Axial Fatigue.
Preparer Name M***** M*****
Preparer Title Compliance Engineer
Preparer Email M************@k***********.com
Preparer Telephone 205-325-3863
Preparer Fax 205-325-3508
Authorizer Name R*** G*****
Authorizer Title Director Compliance - Codes And Standard
Authorizer Telephone 713-420-5433
Authorizer Email R**********@k***********.com
Narrative Natural gas was released at tennessee gas pipeline (tgp) company's compressor station 249 from unit 1a when a compressor rod failed in its threads. The station's esd system activated and evacuated the station of natural gas. The unit has been repaired and is back in service. A root cause analysis determined that the failure was likely due to a combination of factors, including high cycle low nominal stress axial fatigue, insufficient tightening during the latest maintenance activity, and the presence of lower strength material not meeting the chemistry and mechanical property requirements of the specification for new replacement compressor rods.

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