HL incident on 2011-12-01 — TX

Operator
Shell Pipeline Co., L.p.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$340,000
Incident datetime
2011-12-01 16:40
Report number
Location
TX
Narrative
On thursday, december 1st, at approx. 9:44 am the mainline pump unit #5 was started and the north 20" pipeline was running. At approx. 12:15 pm, station power was lost from the utility company, shutting down all pumps at coalinga and the north 20" pipeline. Station outbound scada communication to the houston control center was lost at the same time as the power dropped out. Power remained down until sometime after 4 pm, and scada communication remained down until approx. 6:30 am on friday, december 2nd. At approx. 4:17 pm, december 1st, power was restored to the station. Mainline unit #5 came back on when the utility restored power to the station, the unit discharge valve was closed, causing the mainline pump to run blocked in. At approx. 4:34 pm, pump vibration tripped the motor offline. It was unclear at the time of the incident what initiated the fire. The ongoing post-incident investigation revealed that a release of crude oil from the pump seal was involved in the fire. Rca conducted concluded motor breaker, communications failure and plc batteries were the contributers to the operation of the motor/pump unit which continued to operate until failure of the pump seal and subsequent ignition of the crude oil vapors which ensued in the fire. 3/13/2013 - updated e5f per request from PHMSA. 7/3/13 - updated part d 7. Opop, eco identified. 7/29/13 - updated enter as final.
Detailed record list
Report Received Date
2011-12-29 00:00:00
Iyear
2011
Report Number
20110457
Supplemental Number
18319
Report Type
Supplemental Final
Operator Id
Name
Shell Pipeline Co., L.p.
Operator Street Address
777 Walker, P.o. Box 2648 (Two Shell Plaza)
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77252-2648
Local Datetime
2011-12-01 16:40:00
Location Latitude
Location Longitude
-120.3568058
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.02
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2011-12-01 16:40:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Line Was Down At The Time Of The Incident, Power Outage
On Site Datetime
2011-12-01 16:40:00
Ignite Ind
Yes
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Coalinga Pump Station
Segment Name
Coalinga To Avon 20/24
Onshore State Abbreviation
Ca
Onshore Postal Code
93210
Onshore City Name
Coalinga
Onshore County Name
Fresno
Designated Location
Milepost/valve Station
Designated Name
Pump Station
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pump
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
340000
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
340000
Accident Psig
250
Mop Psig
925
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
No
Scada Functional Ind
No
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
No
Cpm Functional Ind
No
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Additional Electricity Ind
Yes
Additional Alarm Ind
Yes
Preparer Name
R****** K*****
Preparer Title
Regulatory Specialist
Preparer Email
R*************@s****.com
Preparer Telephone
7132411064
Preparer Fax
7132412596
Prepared Date
2013-07-29 00:00:00
Authorizer Name
B**** S*******
Authorizer Telephone
7132413620
Authorizer Title
Integrity Regulatory Services Manager
Authorizer Email
B*************@s****.com
Narrative
On thursday, december 1st, at approx. 9:44 am the mainline pump unit #5 was started and the north 20" pipeline was running. At approx. 12:15 pm, station power was lost from the utility company, shutting down all pumps at coalinga and the north 20" pipeline. Station outbound scada communication to the houston control center was lost at the same time as the power dropped out. Power remained down until sometime after 4 pm, and scada communication remained down until approx. 6:30 am on friday, december 2nd. At approx. 4:17 pm, december 1st, power was restored to the station. Mainline unit #5 came back on when the utility restored power to the station, the unit discharge valve was closed, causing the mainline pump to run blocked in. At approx. 4:34 pm, pump vibration tripped the motor offline. It was unclear at the time of the incident what initiated the fire. The ongoing post-incident investigation revealed that a release of crude oil from the pump seal was involved in the fire. Rca conducted concluded motor breaker, communications failure and plc batteries were the contributers to the operation of the motor/pump unit which continued to operate until failure of the pump seal and subsequent ignition of the crude oil vapors which ensued in the fire. 3/13/2013 - updated e5f per request from PHMSA. 7/3/13 - updated part d 7. Opop, eco identified. 7/29/13 - updated enter as final.
Report Received Date 2011-12-29 00:00:00
Iyear 2011
Report Number 20110457
Supplemental Number 18319
Report Type Supplemental Final
Operator Id 31174 PHMSA Enforcement
Name Shell Pipeline Co., L.p.
Operator Street Address 777 Walker, P.o. Box 2648 (Two Shell Plaza)
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77252-2648
Local Datetime 2011-12-01 16:40:00
Location Latitude 36.18992091 Google Maps OpenStreetMap
Location Longitude -120.3568058 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.02
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2011-12-01 16:40:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Line Was Down At The Time Of The Incident, Power Outage
On Site Datetime 2011-12-01 16:40:00
Ignite Ind Yes
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Coalinga Pump Station
Segment Name Coalinga To Avon 20/24
Onshore State Abbreviation Ca
Onshore Postal Code 93210
Onshore City Name Coalinga
Onshore County Name Fresno
Designated Location Milepost/valve Station
Designated Name Pump Station
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Pump
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 340000
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 340000
Accident Psig 250
Mop Psig 925
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind No
Scada Functional Ind No
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind No
Cpm Functional Ind No
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Additional Electricity Ind Yes
Additional Alarm Ind Yes
Preparer Name R****** K*****
Preparer Title Regulatory Specialist
Preparer Email R*************@s****.com
Preparer Telephone 7132411064
Preparer Fax 7132412596
Prepared Date 2013-07-29 00:00:00
Authorizer Name B**** S*******
Authorizer Telephone 7132413620
Authorizer Title Integrity Regulatory Services Manager
Authorizer Email B*************@s****.com
Narrative On thursday, december 1st, at approx. 9:44 am the mainline pump unit #5 was started and the north 20" pipeline was running. At approx. 12:15 pm, station power was lost from the utility company, shutting down all pumps at coalinga and the north 20" pipeline. Station outbound scada communication to the houston control center was lost at the same time as the power dropped out. Power remained down until sometime after 4 pm, and scada communication remained down until approx. 6:30 am on friday, december 2nd. At approx. 4:17 pm, december 1st, power was restored to the station. Mainline unit #5 came back on when the utility restored power to the station, the unit discharge valve was closed, causing the mainline pump to run blocked in. At approx. 4:34 pm, pump vibration tripped the motor offline. It was unclear at the time of the incident what initiated the fire. The ongoing post-incident investigation revealed that a release of crude oil from the pump seal was involved in the fire. Rca conducted concluded motor breaker, communications failure and plc batteries were the contributers to the operation of the motor/pump unit which continued to operate until failure of the pump seal and subsequent ignition of the crude oil vapors which ensued in the fire. 3/13/2013 - updated e5f per request from PHMSA. 7/3/13 - updated part d 7. Opop, eco identified. 7/29/13 - updated enter as final.

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