HL incident on 2011-08-07 — OK

Operator
Magellan Pipeline Company, Lp
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$20,000
Incident datetime
2011-08-07 06:54
Report number
Location
OK
Narrative
The orion north 12" pipeline from henrietta to duncan lost pressure while in a static condition. All 12" block valves were closed by operations employees. Foot and vehicle patrol were performed by operations and air patrol flew the line segment in question. Product release area was identified by air patrol just on the north side of US hwy 287. Excavation was performed and discovered pipe coating was shielded causing corrosion which led to the release. Pipe where releases occurred was cleaned and sandblasted, full encirclements were welded on. Later approximately 100' of new 12' pipe was installed in 2 separate places. This line was hydro tested afterwards. Pipeline was restarted at 7:39 on 9/10/11, but not actually operated until 10/10 for a scheduled operation.
Detailed record list
Report Received Date
2011-09-06 00:00:00
Iyear
2011
Report Number
20110323
Supplemental Number
16896
Report Type
Supplemental Final
Operator Id
Name
Magellan Pipeline Company, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2011-08-07 06:54:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
131
Intentional Release Bbls
0
Recovered Bbls
131
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2011-08-07 06:54:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Was Scheduled Down At This Time
On Site Datetime
2011-08-07 08:35:00
Nrc Rpt Datetime
2011-08-07 16:48:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Orion North
Segment Name
Orion North 12"
Onshore State Abbreviation
Tx
Onshore Postal Code
76365
Onshore City Name
Henrietta
Onshore County Name
Clay
Designated Location
Survey Station No.
Designated Name
19+97
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
132
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12.75
Pipe Wall Thickness
0.25
Pipe Smys
52000
Pipe Specification
5lx-52
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Extruded Polyehylene
Installation Year
1998
Manufactured Year
1998
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
20400
Est Cost Gas Released
16150
Est Cost Prop Damage
20000
Est Cost Emergency
100000
Est Cost Environmental
320000
Est Cost Other
0
Prpty
476550
Accident Psig
890
Mop Psig
1394
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
52800
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A pinhole release was discovered, which was not caused or contributed to by the controller or control room.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Galvanic Corrosion Ind
Yes
Microbiological Corrosion Ind
Yes
Field Exam Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1999
Shielding Evident
Yes
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Cp Annual Survey Year
2010
Close Interval Survey Year
2006
Prior Damage
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Ultrasonic Ind
Yes
Axial Recent Year
2008
Ultrasonic Recent Year
2008
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
D******* C*********
Preparer Email
D******************@m*********.com
Preparer Telephone
9185747386
Preparer Fax
9185747246
Prepared Date
2012-09-12 00:00:00
Authorizer Name
D******* C*********
Authorizer Telephone
9185747386
Authorizer Title
Sr. Compliance Coordinator
Authorizer Email
D******************@m*********.com
Narrative
The orion north 12" pipeline from henrietta to duncan lost pressure while in a static condition. All 12" block valves were closed by operations employees. Foot and vehicle patrol were performed by operations and air patrol flew the line segment in question. Product release area was identified by air patrol just on the north side of US hwy 287. Excavation was performed and discovered pipe coating was shielded causing corrosion which led to the release. Pipe where releases occurred was cleaned and sandblasted, full encirclements were welded on. Later approximately 100' of new 12' pipe was installed in 2 separate places. This line was hydro tested afterwards. Pipeline was restarted at 7:39 on 9/10/11, but not actually operated until 10/10 for a scheduled operation.
Report Received Date 2011-09-06 00:00:00
Iyear 2011
Report Number 20110323
Supplemental Number 16896
Report Type Supplemental Final
Operator Id 22610 PHMSA Enforcement
Name Magellan Pipeline Company, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2011-08-07 06:54:00
Location Latitude 33.83799 Google Maps OpenStreetMap
Location Longitude -98.27639 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 131
Intentional Release Bbls 0
Recovered Bbls 131
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2011-08-07 06:54:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Was Scheduled Down At This Time
On Site Datetime 2011-08-07 08:35:00
Nrc Rpt Datetime 2011-08-07 16:48:00
Nrc Rpt Num 985221 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Orion North
Segment Name Orion North 12"
Onshore State Abbreviation Tx
Onshore Postal Code 76365
Onshore City Name Henrietta
Onshore County Name Clay
Designated Location Survey Station No.
Designated Name 19+97
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 132
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12.75
Pipe Wall Thickness 0.25
Pipe Smys 52000
Pipe Specification 5lx-52
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Extruded Polyehylene
Installation Year 1998
Manufactured Year 1998
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 20400
Est Cost Gas Released 16150
Est Cost Prop Damage 20000
Est Cost Emergency 100000
Est Cost Environmental 320000
Est Cost Other 0
Prpty 476550
Accident Psig 890
Mop Psig 1394
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 52800
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A pinhole release was discovered, which was not caused or contributed to by the controller or control room.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Galvanic Corrosion Ind Yes
Microbiological Corrosion Ind Yes
Field Exam Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1999
Shielding Evident Yes
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Cp Annual Survey Year 2010
Close Interval Survey Year 2006
Prior Damage Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Ultrasonic Ind Yes
Axial Recent Year 2008
Ultrasonic Recent Year 2008
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name D******* C*********
Preparer Email D******************@m*********.com
Preparer Telephone 9185747386
Preparer Fax 9185747246
Prepared Date 2012-09-12 00:00:00
Authorizer Name D******* C*********
Authorizer Telephone 9185747386
Authorizer Title Sr. Compliance Coordinator
Authorizer Email D******************@m*********.com
Narrative The orion north 12" pipeline from henrietta to duncan lost pressure while in a static condition. All 12" block valves were closed by operations employees. Foot and vehicle patrol were performed by operations and air patrol flew the line segment in question. Product release area was identified by air patrol just on the north side of US hwy 287. Excavation was performed and discovered pipe coating was shielded causing corrosion which led to the release. Pipe where releases occurred was cleaned and sandblasted, full encirclements were welded on. Later approximately 100' of new 12' pipe was installed in 2 separate places. This line was hydro tested afterwards. Pipeline was restarted at 7:39 on 9/10/11, but not actually operated until 10/10 for a scheduled operation.

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