HL incident on 2011-08-01 — CA

Operator
Pacific Pipeline System Llc
Cause
Material Failure Of Pipe Or Weld
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$160,000
Incident datetime
2011-08-01 09:15
Report number
Location
CA
Narrative
Approximately 1 barrel of crude oil was released from a pinhole leak on a 16" diameter pipeline. At this time, the cause of this release cannot be determined until the pipe is analyzed by a metallurgic laboratory. A supplemental report will be submitted once the metallurgic analysis results are received. Supplemental narrative: the metallurgical analysis results determined that the cause of this release was a consequence of excessive mechanical loading in combination with the presence of pre-existing weld root discontinuities. Over an 8" length of the girth weld, the weld root exhibited evidence of lack-of-fusion and mismatch discontinuities. The cracking during service extended from these discontinuities, ultimately causing the leak. Since this release, the pipe was replaced and the new portion was pressure tested and 100% x-ray on welds.
Detailed record list
Report Received Date
2011-08-31 00:00:00
Iyear
2011
Report Number
20110319
Supplemental Number
18977
Report Type
Supplemental Final
Operator Id
Name
Pacific Pipeline System Llc
Operator Street Address
5900 Cherry Ave
Operator City Name
Long Beach
Operator State Abbreviation
CA
Operator Postal Code
90805
Local Datetime
2011-08-01 09:15:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1
Intentional Release Bbls
0
Recovered Bbls
1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Another Operator
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Line Was Idle.
Nrc Rpt Datetime
2011-08-01 12:09:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Automatic
Pipe Fac Name
Line 63 South
Segment Name
Line 93e
Onshore State Abbreviation
Ca
Onshore Postal Code
90746
Onshore City Name
Carson
Onshore County Name
Los Angeles
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Pavement
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
16
Pipe Wall Thickness
0.29
Pipe Smys
52000
Pipe Specification
X-52
Pipe Seam Type
Erw � Unknown Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Asphalt
Installation Year
1958
Manufactured Year
1958
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
160000
Est Cost Emergency
50000
Est Cost Environmental
40000
Est Cost Other
0
Est Cost Other Details
0
Prpty
250000
Accident Psig
25
Mop Psig
810
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
3500
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Line was idle.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Metallurgical Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Mechanical Stress
Yes
Additional Lack Fusion Ind
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2010
Geometry Recent Year
2010
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2011
Hydrtst Most Rcnt Pressure
1000
Direct Asmnt Conducted
No
Non Destructive Exam Ind
Yes
Exm Other Type
Hardness Test
Exm Other Rcnt Year
2011
Exm Other Rcnt Ind
Yes
Preparer Name
S***** N*****
Preparer Title
Compliance Specialist
Preparer Email
S******@p****.com
Preparer Telephone
713-993-5673
Preparer Fax
713-646-4310
Prepared Date
2014-02-04 00:00:00
Authorizer Name
J***** R J****
Authorizer Telephone
713-993-5162
Authorizer Title
Sr. Director Env And Regulatory Compliance
Authorizer Email
J******@p****.com
Narrative
Approximately 1 barrel of crude oil was released from a pinhole leak on a 16" diameter pipeline. At this time, the cause of this release cannot be determined until the pipe is analyzed by a metallurgic laboratory. A supplemental report will be submitted once the metallurgic analysis results are received. Supplemental narrative: the metallurgical analysis results determined that the cause of this release was a consequence of excessive mechanical loading in combination with the presence of pre-existing weld root discontinuities. Over an 8" length of the girth weld, the weld root exhibited evidence of lack-of-fusion and mismatch discontinuities. The cracking during service extended from these discontinuities, ultimately causing the leak. Since this release, the pipe was replaced and the new portion was pressure tested and 100% x-ray on welds.
Report Received Date 2011-08-31 00:00:00
Iyear 2011
Report Number 20110319
Supplemental Number 18977
Report Type Supplemental Final
Operator Id 31325 PHMSA Enforcement
Name Pacific Pipeline System Llc
Operator Street Address 5900 Cherry Ave
Operator City Name Long Beach
Operator State Abbreviation CA
Operator Postal Code 90805
Local Datetime 2011-08-01 09:15:00
Location Latitude 33.846624 Google Maps OpenStreetMap
Location Longitude -118.252704 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1
Intentional Release Bbls 0
Recovered Bbls 1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Another Operator
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Line Was Idle.
Nrc Rpt Datetime 2011-08-01 12:09:00
Nrc Rpt Num 984550 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Automatic
Pipe Fac Name Line 63 South
Segment Name Line 93e
Onshore State Abbreviation Ca
Onshore Postal Code 90746
Onshore City Name Carson
Onshore County Name Los Angeles
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Pavement
Depth Of Cover 60
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 16
Pipe Wall Thickness 0.29
Pipe Smys 52000
Pipe Specification X-52
Pipe Seam Type Erw � Unknown Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Asphalt
Installation Year 1958
Manufactured Year 1958
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 160000
Est Cost Emergency 50000
Est Cost Environmental 40000
Est Cost Other 0
Est Cost Other Details 0
Prpty 250000
Accident Psig 25
Mop Psig 810
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 3500
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Line was idle.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Metallurgical Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Mechanical Stress Yes
Additional Lack Fusion Ind Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2010
Geometry Recent Year 2010
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2011
Hydrtst Most Rcnt Pressure 1000
Direct Asmnt Conducted No
Non Destructive Exam Ind Yes
Exm Other Type Hardness Test
Exm Other Rcnt Year 2011
Exm Other Rcnt Ind Yes
Preparer Name S***** N*****
Preparer Title Compliance Specialist
Preparer Email S******@p****.com
Preparer Telephone 713-993-5673
Preparer Fax 713-646-4310
Prepared Date 2014-02-04 00:00:00
Authorizer Name J***** R J****
Authorizer Telephone 713-993-5162
Authorizer Title Sr. Director Env And Regulatory Compliance
Authorizer Email J******@p****.com
Narrative Approximately 1 barrel of crude oil was released from a pinhole leak on a 16" diameter pipeline. At this time, the cause of this release cannot be determined until the pipe is analyzed by a metallurgic laboratory. A supplemental report will be submitted once the metallurgic analysis results are received. Supplemental narrative: the metallurgical analysis results determined that the cause of this release was a consequence of excessive mechanical loading in combination with the presence of pre-existing weld root discontinuities. Over an 8" length of the girth weld, the weld root exhibited evidence of lack-of-fusion and mismatch discontinuities. The cracking during service extended from these discontinuities, ultimately causing the leak. Since this release, the pipe was replaced and the new portion was pressure tested and 100% x-ray on welds.

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