HL incident on 2011-07-24 — TX

Operator
Plains Pipeline, L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$9,514
Incident datetime
2011-07-24 20:18
Report number
Location
TX
Narrative
Approximately 123 barrels of crude oil was released when a 24" diameter pipeline ruptured. At this time, the cause cannot be determined until the pipe is analyzed by a metallurgic laboratory. A supplemental report will be submitted once the metallurgical analysis results are received. Supplemental narrative: the metallurgical analysis results determined that the cause of this release was thinning of the wall by hydrogen sulfide corrosion, resulting in a remaining wall thickness that was unable to withstand the service pressure. Since this release, the 24" pipe was replaced with 12" pipe and the new portion was hydrotested on 8/1/11. In addition, launchers and receivers were added to the new 12" pipe to permit periodic pigging of the pipeline, and biocide will be injected into the pipeline. The smaller diameter will increase the flow through the pipeline to minimize water collection and adding pigging capability will permit periodic cleaning of the pipeline. Supplemental costs: the cost of this release has been updated. Total cost of release is $49,916.
Detailed record list
Report Received Date
2011-08-23 00:00:00
Iyear
2011
Report Number
20110304
Supplemental Number
17666
Report Type
Supplemental Final
Operator Id
Name
Plains Pipeline, L.p.
Operator Street Address
333 Clay Street, Suite 1900
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2011-07-24 20:18:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
123
Intentional Release Bbls
0
Recovered Bbls
123
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2011-07-24 20:19:00
Restart Datetime
2011-07-25 09:00:00
Ignite Ind
No
Explode Ind
No
Pipe Fac Name
Mccamey Tank Farm
Onshore State Abbreviation
Tx
Onshore Postal Code
79752
Onshore City Name
Mccamey
Onshore County Name
Upton
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
72
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
24
Pipe Wall Thickness
0.375
Pipe Smys
42000
Pipe Specification
Erw
Pipe Seam Type
Erw � Unknown Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1950
Manufactured Year
1950
Material Involved
Carbon Steel
Release Type
Rupture
Rupture Orient
Longitudinal
Rupture Width
3
Rupture Length
48
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
12300
Est Cost Prop Damage
9514
Est Cost Emergency
7992
Est Cost Environmental
20110
Est Cost Other
0
Prpty
49916
Accident Psig
896
Mop Psig
920
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
Yes
Cpm Conf Ind
Yes
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Other
Int Visual Exam Details
Band Of Internal Corrosion At 6 O'clock Position
Int Other Corrosion Ind
Yes
Int Corrosion Type Details
Thinning Of The Wall By Hydrogen Sulfide
Int Metallurgical Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
No
Corrosion Coupons
No
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2004
Hydrtst Most Rcnt Pressure
1150
Direct Asmnt Conducted
No
Non Destructive Exam Ind
Yes
Exm Wet Mgnt Partcl Rcnt Year
2011
Exm Wet Mgnt Partcl Rcnt Ind
Yes
Preparer Name
S***** N*****
Preparer Title
Compliance Specialist
Preparer Email
S******@p****.com
Preparer Telephone
713-993-5673
Preparer Fax
713-646-4310
Prepared Date
2013-03-25 00:00:00
Authorizer Name
J***** R J****
Authorizer Telephone
713-993-5162
Authorizer Title
Sr Director Env And Regulatory Compliance
Authorizer Email
J******@p****.com
Narrative
Approximately 123 barrels of crude oil was released when a 24" diameter pipeline ruptured. At this time, the cause cannot be determined until the pipe is analyzed by a metallurgic laboratory. A supplemental report will be submitted once the metallurgical analysis results are received. Supplemental narrative: the metallurgical analysis results determined that the cause of this release was thinning of the wall by hydrogen sulfide corrosion, resulting in a remaining wall thickness that was unable to withstand the service pressure. Since this release, the 24" pipe was replaced with 12" pipe and the new portion was hydrotested on 8/1/11. In addition, launchers and receivers were added to the new 12" pipe to permit periodic pigging of the pipeline, and biocide will be injected into the pipeline. The smaller diameter will increase the flow through the pipeline to minimize water collection and adding pigging capability will permit periodic cleaning of the pipeline. Supplemental costs: the cost of this release has been updated. Total cost of release is $49,916.
Report Received Date 2011-08-23 00:00:00
Iyear 2011
Report Number 20110304
Supplemental Number 17666
Report Type Supplemental Final
Operator Id 300 PHMSA Enforcement
Name Plains Pipeline, L.p.
Operator Street Address 333 Clay Street, Suite 1900
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2011-07-24 20:18:00
Location Latitude 31.13193 Google Maps OpenStreetMap
Location Longitude -102.1906 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 123
Intentional Release Bbls 0
Recovered Bbls 123
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2011-07-24 20:19:00
Restart Datetime 2011-07-25 09:00:00
Ignite Ind No
Explode Ind No
Pipe Fac Name Mccamey Tank Farm
Onshore State Abbreviation Tx
Onshore Postal Code 79752
Onshore City Name Mccamey
Onshore County Name Upton
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 72
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 24
Pipe Wall Thickness 0.375
Pipe Smys 42000
Pipe Specification Erw
Pipe Seam Type Erw � Unknown Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1950
Manufactured Year 1950
Material Involved Carbon Steel
Release Type Rupture
Rupture Orient Longitudinal
Rupture Width 3
Rupture Length 48
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 12300
Est Cost Prop Damage 9514
Est Cost Emergency 7992
Est Cost Environmental 20110
Est Cost Other 0
Prpty 49916
Accident Psig 896
Mop Psig 920
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind Yes
Cpm Conf Ind Yes
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Other
Int Visual Exam Details Band Of Internal Corrosion At 6 O'clock Position
Int Other Corrosion Ind Yes
Int Corrosion Type Details Thinning Of The Wall By Hydrogen Sulfide
Int Metallurgical Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering No
Corrosion Coupons No
Collected Data Ind No
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2004
Hydrtst Most Rcnt Pressure 1150
Direct Asmnt Conducted No
Non Destructive Exam Ind Yes
Exm Wet Mgnt Partcl Rcnt Year 2011
Exm Wet Mgnt Partcl Rcnt Ind Yes
Preparer Name S***** N*****
Preparer Title Compliance Specialist
Preparer Email S******@p****.com
Preparer Telephone 713-993-5673
Preparer Fax 713-646-4310
Prepared Date 2013-03-25 00:00:00
Authorizer Name J***** R J****
Authorizer Telephone 713-993-5162
Authorizer Title Sr Director Env And Regulatory Compliance
Authorizer Email J******@p****.com
Narrative Approximately 123 barrels of crude oil was released when a 24" diameter pipeline ruptured. At this time, the cause cannot be determined until the pipe is analyzed by a metallurgic laboratory. A supplemental report will be submitted once the metallurgical analysis results are received. Supplemental narrative: the metallurgical analysis results determined that the cause of this release was thinning of the wall by hydrogen sulfide corrosion, resulting in a remaining wall thickness that was unable to withstand the service pressure. Since this release, the 24" pipe was replaced with 12" pipe and the new portion was hydrotested on 8/1/11. In addition, launchers and receivers were added to the new 12" pipe to permit periodic pigging of the pipeline, and biocide will be injected into the pipeline. The smaller diameter will increase the flow through the pipeline to minimize water collection and adding pigging capability will permit periodic cleaning of the pipeline. Supplemental costs: the cost of this release has been updated. Total cost of release is $49,916.

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