GTG incident on 2011-05-26 — TX

Operator
Enterprise Products Operating Llc
Cause
Material Failure Of Pipe Or Weld
Commodity
Natural Gas
Program
GTG
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$58,000
Incident datetime
2011-05-26 12:54
Report number
Location
TX
Narrative
Line 9122 hwy 887 to adkins ruptured at approximately 12:54pm on may 26, 2011. The control center was notified by a rancher that was in the vicinity of the pipeline when the rupture occurred. Field operations was immediately dispatched to the incident. At 13:30 field operations started making valve isolations. County emergency response personnel were already at the incident when enterprise field operations arrived. The area was immediately secured. After securing the area, enterprise products started an incident investigation and the pipe associated with the incident was sent to a metallurgy lab for analysis. Supplemental comments: metallurgy testing and analysis was conducted by stork metallurgy and testing in houston, tx. The results were inconclusive. Supplemental comments 1-30-12 enterprise products has completed an inline inspection (mfl) on the north section of line 9122, from hwy 887 to the end of the pipeline. The north section was also hydrotested to 1.5 times maop. The south section of the pipeline was hydrotested in 2006 as a part of the integrity management program. Mfl and hydrotest data have been reviewed by the railroad commission of texas as a part of their investigation. On completion of the hydrotest the pipeline was returned to service at it's original maop of 612 psig. Supplemental final 7-11-13 corrected the smys of the pipeline to be x46 in part c. Supplement final 9-24-13 corrected the apparant cause in part g to "material failure of pipe or weld" per further discussion with PHMSA. Since the time of the incident, both an ili tool run and hydrotest (pressure test) have been conducted on line 9122. There was one failure during the pressure test and the metallurgical analysis indicated that the hydrotest failure was caused by a "hook crack in the seam".
Detailed record list
Report Received Date
2011-06-24 00:00:00
Iyear
2011
Report Number
20110202
Supplemental Number
16148
Report Type
Supplemental Final
Operator Id
Name
Enterprise Products Operating Llc
Operator Street Address
1100 Louisiana Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2011-05-26 12:54:00
Location Latitude
Location Longitude
Nrc Rpt Num
Nrc Rpt Datetime
2011-05-26 14:00:00
Commodity Released Type
Natural Gas
Unintentional Release
14395
Intentional Release
0
Accompanying Liquid
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2011-05-26 13:30:00
Restart Datetime
2011-05-28 13:15:00
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Incident Identified Datetime
2011-05-26 12:54:00
On Site Datetime
2011-05-26 13:30:00
On Off Shore
Onshore
Onshore State Abbreviation
Tx
Onshore Postal Code
78114
Onshore City Name
Floresville
Onshore County Name
Wilson
Pipe Fac Name
Hwy 887 To Adkins
Segment Name
9122
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Intrastate
System Part Involved
Onshore Pipeline, Including Valve Sites
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
20
Pipe Wall Thickness
0.25
Pipe Smys
46000
Pipe Specification
Api5l
Pipe Seam Type
Longitudinal Erw - Low Frequency
Pipe Manufacturer
Youngstown Steel
Pipe Coating Type
Coal Tar
Installation Year
1950
Manufactured Year
1949
Material Involved
Carbon Steel
Release Type
Rupture
Rupture Orient
Longitudinal
Rupture Length
480
Rupture Width
10
Class Location Type
Class 1 Location
Could Be Hca
No
Pir Radius
398
Heat Damage Ind
No
Non Heat Damage Ind
No
Hca Fatalities Ind
No
Est Cost Oper Paid
0
Est Cost Unintentional Release
57580
Est Cost Intentional Release
0
Est Cost Prop Damage
58000
Est Cost Emergency
0
Est Cost Other
0
Prpty
115580
Accident Psig
538
Mop Psig
575
Mop Cfr Section
Not On Omb-Approved Form When Submitted
Accident Pressure
Pressure Did Not Exceed Maop
Pressure Restriction Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Length Segment Isolated
38016
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
Transmission System
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Accident Identifier
Notification From Public
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The incident was noticed immediately and the contol center sent field personnel to make appropriate isolations.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Pwjf Failure Type
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Analysis Ind
Yes
Other Analysis Details
Metallurgical Analysis Was Inconclusive.
Other Factor
Yes
Other Factor Details
Metallurgical Analysis Was Inconclusive.
Additional Crack Ind
Yes
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
M****** D* S****
Preparer Title
Pipeline Compliance Speciliest
Preparer Email
M******@e****.com
Preparer Telephone
505-908-7241
Authorizer Name
M****** D* S****
Authorizer Title
Pipeline Compliance Speciliest
Authorizer Telephone
505-908-7241
Authorizer Email
M******@e****.com
Narrative
Line 9122 hwy 887 to adkins ruptured at approximately 12:54pm on may 26, 2011. The control center was notified by a rancher that was in the vicinity of the pipeline when the rupture occurred. Field operations was immediately dispatched to the incident. At 13:30 field operations started making valve isolations. County emergency response personnel were already at the incident when enterprise field operations arrived. The area was immediately secured. After securing the area, enterprise products started an incident investigation and the pipe associated with the incident was sent to a metallurgy lab for analysis. Supplemental comments: metallurgy testing and analysis was conducted by stork metallurgy and testing in houston, tx. The results were inconclusive. Supplemental comments 1-30-12 enterprise products has completed an inline inspection (mfl) on the north section of line 9122, from hwy 887 to the end of the pipeline. The north section was also hydrotested to 1.5 times maop. The south section of the pipeline was hydrotested in 2006 as a part of the integrity management program. Mfl and hydrotest data have been reviewed by the railroad commission of texas as a part of their investigation. On completion of the hydrotest the pipeline was returned to service at it's original maop of 612 psig. Supplemental final 7-11-13 corrected the smys of the pipeline to be x46 in part c. Supplement final 9-24-13 corrected the apparant cause in part g to "material failure of pipe or weld" per further discussion with PHMSA. Since the time of the incident, both an ili tool run and hydrotest (pressure test) have been conducted on line 9122. There was one failure during the pressure test and the metallurgical analysis indicated that the hydrotest failure was caused by a "hook crack in the seam".
Report Received Date 2011-06-24 00:00:00
Iyear 2011
Report Number 20110202
Supplemental Number 16148
Report Type Supplemental Final
Operator Id 31618 PHMSA Enforcement
Name Enterprise Products Operating Llc
Operator Street Address 1100 Louisiana Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2011-05-26 12:54:00
Location Latitude 29.22203 Google Maps OpenStreetMap
Location Longitude -98.09699 Google Maps OpenStreetMap
Nrc Rpt Num 977497 NRC Report How to search
Nrc Rpt Datetime 2011-05-26 14:00:00
Commodity Released Type Natural Gas
Unintentional Release 14395
Intentional Release 0
Accompanying Liquid 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Shutdown Due Accident Ind Yes
Shutdown Datetime 2011-05-26 13:30:00
Restart Datetime 2011-05-28 13:15:00
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Incident Identified Datetime 2011-05-26 12:54:00
On Site Datetime 2011-05-26 13:30:00
On Off Shore Onshore
Onshore State Abbreviation Tx
Onshore Postal Code 78114
Onshore City Name Floresville
Onshore County Name Wilson
Pipe Fac Name Hwy 887 To Adkins
Segment Name 9122
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 48
Crossing No
Pipe Facility Type Intrastate
System Part Involved Onshore Pipeline, Including Valve Sites
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 20
Pipe Wall Thickness 0.25
Pipe Smys 46000
Pipe Specification Api5l
Pipe Seam Type Longitudinal Erw - Low Frequency
Pipe Manufacturer Youngstown Steel
Pipe Coating Type Coal Tar
Installation Year 1950
Manufactured Year 1949
Material Involved Carbon Steel
Release Type Rupture
Rupture Orient Longitudinal
Rupture Length 480
Rupture Width 10
Class Location Type Class 1 Location
Could Be Hca No
Pir Radius 398
Heat Damage Ind No
Non Heat Damage Ind No
Hca Fatalities Ind No
Est Cost Oper Paid 0
Est Cost Unintentional Release 57580
Est Cost Intentional Release 0
Est Cost Prop Damage 58000
Est Cost Emergency 0
Est Cost Other 0
Prpty 115580
Accident Psig 538
Mop Psig 575
Mop Cfr Section Not On Omb-Approved Form When Submitted View CFR 49 §192
Accident Pressure Pressure Did Not Exceed Maop
Pressure Restriction Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Length Segment Isolated 38016
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function Transmission System
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Accident Identifier Notification From Public
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The incident was noticed immediately and the contol center sent field personnel to make appropriate isolations.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Pwjf Failure Type Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Analysis Ind Yes
Other Analysis Details Metallurgical Analysis Was Inconclusive.
Other Factor Yes
Other Factor Details Metallurgical Analysis Was Inconclusive.
Additional Crack Ind Yes
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name M****** D* S****
Preparer Title Pipeline Compliance Speciliest
Preparer Email M******@e****.com
Preparer Telephone 505-908-7241
Authorizer Name M****** D* S****
Authorizer Title Pipeline Compliance Speciliest
Authorizer Telephone 505-908-7241
Authorizer Email M******@e****.com
Narrative Line 9122 hwy 887 to adkins ruptured at approximately 12:54pm on may 26, 2011. The control center was notified by a rancher that was in the vicinity of the pipeline when the rupture occurred. Field operations was immediately dispatched to the incident. At 13:30 field operations started making valve isolations. County emergency response personnel were already at the incident when enterprise field operations arrived. The area was immediately secured. After securing the area, enterprise products started an incident investigation and the pipe associated with the incident was sent to a metallurgy lab for analysis. Supplemental comments: metallurgy testing and analysis was conducted by stork metallurgy and testing in houston, tx. The results were inconclusive. Supplemental comments 1-30-12 enterprise products has completed an inline inspection (mfl) on the north section of line 9122, from hwy 887 to the end of the pipeline. The north section was also hydrotested to 1.5 times maop. The south section of the pipeline was hydrotested in 2006 as a part of the integrity management program. Mfl and hydrotest data have been reviewed by the railroad commission of texas as a part of their investigation. On completion of the hydrotest the pipeline was returned to service at it's original maop of 612 psig. Supplemental final 7-11-13 corrected the smys of the pipeline to be x46 in part c. Supplement final 9-24-13 corrected the apparant cause in part g to "material failure of pipe or weld" per further discussion with PHMSA. Since the time of the incident, both an ili tool run and hydrotest (pressure test) have been conducted on line 9122. There was one failure during the pressure test and the metallurgical analysis indicated that the hydrotest failure was caused by a "hook crack in the seam".

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