HL incident on 2011-05-12 — TX

Operator
Buckeye Gulf Coast Pipeline Lp
Cause
Incorrect Operation
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2011-05-12 13:45
Report number
Location
TX
Narrative
On the morning of 5/12/2011 a line purge was scheduled for buckeye's 6 inch salmon butane line. A third-party contractor was hired to perform the purge. The contractor installed a temporary scraper catcher on the downstream operator's property. Early in the purging process there was some nitrogen blow-by of the scraper. Later, the purging operation was shut down when the scraper was roughly halfway through the pipeline. Before the process was restarted, it was decided to vent some of the blown-by nitrogen from the downstream side of the scraper. This was done at the downstream operator's facility on a 2 inch valve on the temporary scraper catcher. At 11:05, partway through the nitrogen venting, a slug of butane was released through the 2 inch valve. The release lasted less than 1 minute. The butane immediately turned to vapor. Part of the resulting vapor cloud drifted over a local highway, which resulted in a temporary road closure. Buckeye's operations manager for the area was notified of the release at 14:15 and notified the nrc. No cleanup was needed at the scene due to the vaporization and dispersion of the butane. Supplemental/final report filed to populate field e5.F
Detailed record list
Report Received Date
2011-06-10 00:00:00
Iyear
2011
Report Number
20110178
Supplemental Number
17854
Report Type
Supplemental Final
Operator Id
Name
Buckeye Gulf Coast Pipeline Lp
Operator Street Address
4200 Westheimer Road # 975
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77027
Local Datetime
2011-05-12 11:05:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Other Hvl
Commodity Details
Butane
Unintentional Release Bbls
5
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Third Party That Caused The Accident
Incident Identified Datetime
2011-05-12 13:45:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
On Site Datetime
2011-05-12 13:45:00
Nrc Rpt Datetime
2011-05-12 16:30:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Pipe Fac Name
Marysville Hydrocarbon Plant
Segment Name
R0255-A
Onshore State Abbreviation
Mi
Onshore Postal Code
48040
Onshore City Name
Marysville
Onshore County Name
Marysville City
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
2011
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Temporary Valve Was Left Open Too Long During Venting Operation
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
0
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
0
Accident Psig
70
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
No
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
No
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The release was a result of the actions of a local contractor employee
Employee Drug Test Ind
No
Contractor Drug Test Ind
Yes
Num Contractors Tested
1
Num Contractors Failed
0
Cause
Incorrect Operation
Cause Details
Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Operation Type
Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Related Inadequate Proc Ind
Yes
Related Failure Follow Ind
Yes
Category Type
Other Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
J*** R*******
Preparer Title
Compliance Manager
Preparer Email
J********@b******.com
Preparer Telephone
610-904-4185
Preparer Fax
610-904-4545
Prepared Date
2013-04-09 00:00:00
Authorizer Name
J*** R*******
Authorizer Telephone
610-904-4185
Authorizer Title
Compliance Manager
Authorizer Email
J********@b******.com
Narrative
On the morning of 5/12/2011 a line purge was scheduled for buckeye's 6 inch salmon butane line. A third-party contractor was hired to perform the purge. The contractor installed a temporary scraper catcher on the downstream operator's property. Early in the purging process there was some nitrogen blow-by of the scraper. Later, the purging operation was shut down when the scraper was roughly halfway through the pipeline. Before the process was restarted, it was decided to vent some of the blown-by nitrogen from the downstream side of the scraper. This was done at the downstream operator's facility on a 2 inch valve on the temporary scraper catcher. At 11:05, partway through the nitrogen venting, a slug of butane was released through the 2 inch valve. The release lasted less than 1 minute. The butane immediately turned to vapor. Part of the resulting vapor cloud drifted over a local highway, which resulted in a temporary road closure. Buckeye's operations manager for the area was notified of the release at 14:15 and notified the nrc. No cleanup was needed at the scene due to the vaporization and dispersion of the butane. Supplemental/final report filed to populate field e5.F
Report Received Date 2011-06-10 00:00:00
Iyear 2011
Report Number 20110178
Supplemental Number 17854
Report Type Supplemental Final
Operator Id 31371 PHMSA Enforcement
Name Buckeye Gulf Coast Pipeline Lp
Operator Street Address 4200 Westheimer Road # 975
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77027
Local Datetime 2011-05-12 11:05:00
Location Latitude 42.88895 Google Maps OpenStreetMap
Location Longitude -82.49131 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Other Hvl
Commodity Details Butane
Unintentional Release Bbls 5
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Third Party That Caused The Accident
Incident Identified Datetime 2011-05-12 13:45:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
On Site Datetime 2011-05-12 13:45:00
Nrc Rpt Datetime 2011-05-12 16:30:00
Nrc Rpt Num 976108 NRC Report How to search
Ignite Ind No
Explode Ind No
Pipe Fac Name Marysville Hydrocarbon Plant
Segment Name R0255-A
Onshore State Abbreviation Mi
Onshore Postal Code 48040
Onshore City Name Marysville
Onshore County Name Marysville City
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 2011
Material Involved Carbon Steel
Release Type Other
Release Type Details Temporary Valve Was Left Open Too Long During Venting Operation
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 0
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 0
Accident Psig 70
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind No
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind No
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The release was a result of the actions of a local contractor employee
Employee Drug Test Ind No
Contractor Drug Test Ind Yes
Num Contractors Tested 1
Num Contractors Failed 0
Cause Incorrect Operation
Cause Details Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Operation Type Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Related Inadequate Proc Ind Yes
Related Failure Follow Ind Yes
Category Type Other Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name J*** R*******
Preparer Title Compliance Manager
Preparer Email J********@b******.com
Preparer Telephone 610-904-4185
Preparer Fax 610-904-4545
Prepared Date 2013-04-09 00:00:00
Authorizer Name J*** R*******
Authorizer Telephone 610-904-4185
Authorizer Title Compliance Manager
Authorizer Email J********@b******.com
Narrative On the morning of 5/12/2011 a line purge was scheduled for buckeye's 6 inch salmon butane line. A third-party contractor was hired to perform the purge. The contractor installed a temporary scraper catcher on the downstream operator's property. Early in the purging process there was some nitrogen blow-by of the scraper. Later, the purging operation was shut down when the scraper was roughly halfway through the pipeline. Before the process was restarted, it was decided to vent some of the blown-by nitrogen from the downstream side of the scraper. This was done at the downstream operator's facility on a 2 inch valve on the temporary scraper catcher. At 11:05, partway through the nitrogen venting, a slug of butane was released through the 2 inch valve. The release lasted less than 1 minute. The butane immediately turned to vapor. Part of the resulting vapor cloud drifted over a local highway, which resulted in a temporary road closure. Buckeye's operations manager for the area was notified of the release at 14:15 and notified the nrc. No cleanup was needed at the scene due to the vaporization and dispersion of the butane. Supplemental/final report filed to populate field e5.F

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