HL incident on 2011-04-27 — TX

Operator
Sunoco Pipeline L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$23,450
Incident datetime
2011-04-27 08:00
Report number
Location
TX
Narrative
The leak near a pump building was found during routine station inspection. The operator shut the station and excavation of the area revealed a 16" dead leg suction line to a removed booster pump developed a leak in the weld next to a flange. Re-submitted on 3/26/2013 to include part e5f per PHMSA request.
Detailed record list
Report Received Date
2011-05-25 00:00:00
Iyear
2011
Report Number
20110156
Supplemental Number
17692
Report Type
Supplemental Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2011-04-27 08:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
8
Intentional Release Bbls
0
Recovered Bbls
6
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2011-04-27 08:00:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2011-04-27 08:00:00
Restart Datetime
2011-04-27 09:00:00
On Site Datetime
2011-04-27 09:00:00
Ignite Ind
No
Explode Ind
No
Pipe Fac Name
Ringgold Station
Segment Name
Station Piping
Onshore State Abbreviation
Tx
Onshore Postal Code
76261
Onshore City Name
Ringgold
Onshore County Name
Montague
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
36
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Weld, Including Heat-Affected Zone
Weld Subtype
Other Butt Weld
Installation Year
1952
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
219
Est Cost Prop Damage
23450
Est Cost Emergency
23767
Est Cost Environmental
2396
Est Cost Other
0
Prpty
49832
Accident Psig
150
Mop Psig
300
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The piping is 16" dead leg suction piping to a removed booster pump that is not monitored by scada.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
K****** D**** B***
Preparer Title
Area Dot Compliance Supervisor
Preparer Email
K*****@s**************.com
Preparer Telephone
281-637-6497
Preparer Fax
281-637-6425
Prepared Date
2013-03-26 00:00:00
Authorizer Name
K****** D**** B***
Authorizer Telephone
281-637-6497
Authorizer Title
Area Dot Compliance Supervisor
Authorizer Email
K*****@s**************.com
Narrative
The leak near a pump building was found during routine station inspection. The operator shut the station and excavation of the area revealed a 16" dead leg suction line to a removed booster pump developed a leak in the weld next to a flange. Re-submitted on 3/26/2013 to include part e5f per PHMSA request.
Report Received Date 2011-05-25 00:00:00
Iyear 2011
Report Number 20110156
Supplemental Number 17692
Report Type Supplemental Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2011-04-27 08:00:00
Location Latitude 33.86329 Google Maps OpenStreetMap
Location Longitude -97.95336 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 8
Intentional Release Bbls 0
Recovered Bbls 6
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2011-04-27 08:00:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2011-04-27 08:00:00
Restart Datetime 2011-04-27 09:00:00
On Site Datetime 2011-04-27 09:00:00
Ignite Ind No
Explode Ind No
Pipe Fac Name Ringgold Station
Segment Name Station Piping
Onshore State Abbreviation Tx
Onshore Postal Code 76261
Onshore City Name Ringgold
Onshore County Name Montague
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 36
Crossing No
Pipe Facility Type Interstate
Item Involved Weld, Including Heat-Affected Zone
Weld Subtype Other Butt Weld
Installation Year 1952
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 219
Est Cost Prop Damage 23450
Est Cost Emergency 23767
Est Cost Environmental 2396
Est Cost Other 0
Prpty 49832
Accident Psig 150
Mop Psig 300
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The piping is 16" dead leg suction piping to a removed booster pump that is not monitored by scada.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name K****** D**** B***
Preparer Title Area Dot Compliance Supervisor
Preparer Email K*****@s**************.com
Preparer Telephone 281-637-6497
Preparer Fax 281-637-6425
Prepared Date 2013-03-26 00:00:00
Authorizer Name K****** D**** B***
Authorizer Telephone 281-637-6497
Authorizer Title Area Dot Compliance Supervisor
Authorizer Email K*****@s**************.com
Narrative The leak near a pump building was found during routine station inspection. The operator shut the station and excavation of the area revealed a 16" dead leg suction line to a removed booster pump developed a leak in the weld next to a flange. Re-submitted on 3/26/2013 to include part e5f per PHMSA request.

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