HL incident on 2011-03-20 — PA

Operator
Buckeye Partners, Lp
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$304,203
Incident datetime
2011-03-20 14:02
Report number
Location
PA
Narrative
On march 20th 2011 at approximately 14:02, buckeye was notified by emergency responders of a possible leak on the buckeye line in shippingport, pa. Buckeye immediately dispatched local field personnel and began a controlled shutdown and isolation of the line containing ultra low sulfur diesel (ulsd). The appropriate internal and external notifications were made to report the release and dispatch teams of responders to contain the product and repair the defect in the line. The damaged pipe was cut out and replaced with certified pipe on 3/23/11. The pipe segment containing the defect was sent to a laboratory for metallurgical analysis to determine the exact cause of the release. Once the permanent repair was completed on march 23rd, the line was restarted at a temporarily reduced mop. As an extra precaution, the line is operating at the reduced mop until the analysis of the pipeline is completed. Most of the product has been recovered as remediation efforts continue. A professional metallurgical analysis claims it is likely that the corrosive low ph water directly contacting the exposed segment of pipeline caused the localized external pitting corrosion leading to the through wall defect and the surrounding metal loss.
Detailed record list
Report Received Date
2011-04-18 00:00:00
Iyear
2011
Report Number
20110120
Supplemental Number
16333
Report Type
Supplemental Final
Operator Id
Name
Buckeye Partners, Lp
Operator Street Address
The Buckeye Building 6161 Hamilton Boulevar
Operator City Name
Allentown
Operator State Abbreviation
PA
Operator Postal Code
18106
Local Datetime
2011-03-20 14:02:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
300
Intentional Release Bbls
0
Recovered Bbls
268
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Emergency Responder
Incident Identified Datetime
2011-03-20 14:02:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2011-03-20 14:10:00
Restart Datetime
2011-03-23 15:23:00
On Site Datetime
2011-03-20 15:16:00
Nrc Rpt Datetime
2011-03-20 14:24:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Segment Name
Ip820cp
Onshore State Abbreviation
Pa
Onshore Postal Code
15077
Onshore City Name
Shippingport
Onshore County Name
Beaver
Designated Location
Milepost/valve Station
Designated Name
Mp 1.46
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Aboveground
Incident Area Subtype
Other
Incident Area Details
Washout
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
10
Pipe Wall Thickness
0.279
Pipe Smys
42000
Pipe Specification
X42
Pipe Seam Type
Seamless
Pipe Coating Type
Coal Tar
Installation Year
1951
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
304203
Est Cost Emergency
0
Est Cost Environmental
453434
Est Cost Other
0
Prpty
757637
Accident Psig
462
Mop Psig
1147
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
88806
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, but the investigation of the control room and/or controller actions has not yet been completed by the operator (supplemental report required)
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
2
Num Employees Failed
0
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Other Corrosion Ind
Yes
Corrosion Type Details
A Professional Metallurgical Analysis Claims It Is Likely That The Corrosive Low Ph Water Directly Contacting The Exposed Segment Of Pipeline Caused The Localized External Pitting Corrosion Leading To The Through Wall Defect And The Surrounding Metal Loss.
Metallurgical Basis Ind
Yes
Underground Location
No
Externally Coated
Yes
Prior Damage
No
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Cir Trn Wave Mgn Flx Lkg Ind
Yes
Axial Recent Year
2006
Circ Wave Recent Year
2009
Other Recent Year
2011
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2007
Hydrtst Most Rcnt Pressure
1716
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
D*** J****
Preparer Title
Regulatory Compliance Specialist
Preparer Email
D*****@b******.com
Preparer Telephone
610-904-4916
Preparer Fax
610-904-4545
Prepared Date
2012-01-13 00:00:00
Authorizer Name
J*** R*******
Authorizer Telephone
610-904-4185
Authorizer Title
Group Leader - Compliance
Authorizer Email
J********@b******.com
Narrative
On march 20th 2011 at approximately 14:02, buckeye was notified by emergency responders of a possible leak on the buckeye line in shippingport, pa. Buckeye immediately dispatched local field personnel and began a controlled shutdown and isolation of the line containing ultra low sulfur diesel (ulsd). The appropriate internal and external notifications were made to report the release and dispatch teams of responders to contain the product and repair the defect in the line. The damaged pipe was cut out and replaced with certified pipe on 3/23/11. The pipe segment containing the defect was sent to a laboratory for metallurgical analysis to determine the exact cause of the release. Once the permanent repair was completed on march 23rd, the line was restarted at a temporarily reduced mop. As an extra precaution, the line is operating at the reduced mop until the analysis of the pipeline is completed. Most of the product has been recovered as remediation efforts continue. A professional metallurgical analysis claims it is likely that the corrosive low ph water directly contacting the exposed segment of pipeline caused the localized external pitting corrosion leading to the through wall defect and the surrounding metal loss.
Report Received Date 2011-04-18 00:00:00
Iyear 2011
Report Number 20110120
Supplemental Number 16333
Report Type Supplemental Final
Operator Id 1845 PHMSA Enforcement
Name Buckeye Partners, Lp
Operator Street Address The Buckeye Building 6161 Hamilton Boulevar
Operator City Name Allentown
Operator State Abbreviation PA
Operator Postal Code 18106
Local Datetime 2011-03-20 14:02:00
Location Latitude 40.62252 Google Maps OpenStreetMap
Location Longitude -80.4181 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 300
Intentional Release Bbls 0
Recovered Bbls 268
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Emergency Responder
Incident Identified Datetime 2011-03-20 14:02:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2011-03-20 14:10:00
Restart Datetime 2011-03-23 15:23:00
On Site Datetime 2011-03-20 15:16:00
Nrc Rpt Datetime 2011-03-20 14:24:00
Nrc Rpt Num 970587 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Segment Name Ip820cp
Onshore State Abbreviation Pa
Onshore Postal Code 15077
Onshore City Name Shippingport
Onshore County Name Beaver
Designated Location Milepost/valve Station
Designated Name Mp 1.46
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Aboveground
Incident Area Subtype Other
Incident Area Details Washout
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 10
Pipe Wall Thickness 0.279
Pipe Smys 42000
Pipe Specification X42
Pipe Seam Type Seamless
Pipe Coating Type Coal Tar
Installation Year 1951
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 304203
Est Cost Emergency 0
Est Cost Environmental 453434
Est Cost Other 0
Prpty 757637
Accident Psig 462
Mop Psig 1147
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 88806
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, but the investigation of the control room and/or controller actions has not yet been completed by the operator (supplemental report required)
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 2
Num Employees Failed 0
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Other Corrosion Ind Yes
Corrosion Type Details A Professional Metallurgical Analysis Claims It Is Likely That The Corrosive Low Ph Water Directly Contacting The Exposed Segment Of Pipeline Caused The Localized External Pitting Corrosion Leading To The Through Wall Defect And The Surrounding Metal Loss.
Metallurgical Basis Ind Yes
Underground Location No
Externally Coated Yes
Prior Damage No
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Cir Trn Wave Mgn Flx Lkg Ind Yes
Axial Recent Year 2006
Circ Wave Recent Year 2009
Other Recent Year 2011
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2007
Hydrtst Most Rcnt Pressure 1716
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name D*** J****
Preparer Title Regulatory Compliance Specialist
Preparer Email D*****@b******.com
Preparer Telephone 610-904-4916
Preparer Fax 610-904-4545
Prepared Date 2012-01-13 00:00:00
Authorizer Name J*** R*******
Authorizer Telephone 610-904-4185
Authorizer Title Group Leader - Compliance
Authorizer Email J********@b******.com
Narrative On march 20th 2011 at approximately 14:02, buckeye was notified by emergency responders of a possible leak on the buckeye line in shippingport, pa. Buckeye immediately dispatched local field personnel and began a controlled shutdown and isolation of the line containing ultra low sulfur diesel (ulsd). The appropriate internal and external notifications were made to report the release and dispatch teams of responders to contain the product and repair the defect in the line. The damaged pipe was cut out and replaced with certified pipe on 3/23/11. The pipe segment containing the defect was sent to a laboratory for metallurgical analysis to determine the exact cause of the release. Once the permanent repair was completed on march 23rd, the line was restarted at a temporarily reduced mop. As an extra precaution, the line is operating at the reduced mop until the analysis of the pipeline is completed. Most of the product has been recovered as remediation efforts continue. A professional metallurgical analysis claims it is likely that the corrosive low ph water directly contacting the exposed segment of pipeline caused the localized external pitting corrosion leading to the through wall defect and the surrounding metal loss.

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