HL incident on 2011-03-25 — CA

Operator
Chevron Products Company
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2011-03-25 06:10
Report number
Location
CA
Narrative
At 05:10 on the morning of march 25, 2011 the operator went to the lou-lex pipe system to close off the tank valves and gauge and sample the tank. We took a marathon pipeline receipt of 25,000bbls of cbob into tank 130 and were shipping out the other side via the lou-lex system which had finished. When he got to the lou-lex system he noticed product spraying form the pump (which wasn't running). The operator closed the valves and called terminal manager to report the spill. He then called the fire department.
Detailed record list
Report Received Date
2011-04-12 00:00:00
Iyear
2011
Report Number
20110117
Supplemental Number
17927
Report Type
Supplemental Final
Operator Id
Name
Chevron Products Company
Operator Street Address
6001 Bollinger Canyon Road
Operator City Name
San Ramon
Operator State Abbreviation
CA
Operator Postal Code
94583
Local Datetime
2011-03-25 05:10:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
10
Recovered Bbls
1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Ground Patrol By Operator Or Its Contractor
Operator Type
Operator Employee
Incident Identified Datetime
2011-03-25 06:10:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Incident Happened At The End Of The Batch
On Site Datetime
2011-03-25 06:15:00
Nrc Rpt Datetime
2011-03-25 06:09:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Lou/lex Pipeline
Onshore State Abbreviation
Ky
Onshore Postal Code
40211
Onshore City Name
Louisville
Onshore County Name
Jefferson
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pump
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Mechanical Seal In Pump Failed
Wildlife Impact Ind
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
14700
Est Cost Prop Damage
0
Est Cost Emergency
6700
Est Cost Environmental
4200
Est Cost Other
0
Prpty
25600
Accident Psig
100
Mop Psig
600
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The spill occured due to a mechanical pump seal failure
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Eq Additional Other Ind
Yes
Eq Additional Other Details
Mechanical Pump Seal Failed Due To Oiler Clogging Up And Restricted Oil Flow
Preparer Name
T***
Preparer Title
Hes Specialist
Preparer Email
T***@c******.com
Preparer Telephone
925-951-7109
Prepared Date
2013-04-22 00:00:00
Authorizer Name
T*** O********
Authorizer Telephone
925-951-7109
Authorizer Title
Hes Specialist
Authorizer Email
T***@c******.com
Narrative
At 05:10 on the morning of march 25, 2011 the operator went to the lou-lex pipe system to close off the tank valves and gauge and sample the tank. We took a marathon pipeline receipt of 25,000bbls of cbob into tank 130 and were shipping out the other side via the lou-lex system which had finished. When he got to the lou-lex system he noticed product spraying form the pump (which wasn't running). The operator closed the valves and called terminal manager to report the spill. He then called the fire department.
Report Received Date 2011-04-12 00:00:00
Iyear 2011
Report Number 20110117
Supplemental Number 17927
Report Type Supplemental Final
Operator Id 2730 PHMSA Enforcement
Name Chevron Products Company
Operator Street Address 6001 Bollinger Canyon Road
Operator City Name San Ramon
Operator State Abbreviation CA
Operator Postal Code 94583
Local Datetime 2011-03-25 05:10:00
Location Latitude 38.1337 Google Maps OpenStreetMap
Location Longitude -85.5012 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 10
Recovered Bbls 1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Ground Patrol By Operator Or Its Contractor
Operator Type Operator Employee
Incident Identified Datetime 2011-03-25 06:10:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Incident Happened At The End Of The Batch
On Site Datetime 2011-03-25 06:15:00
Nrc Rpt Datetime 2011-03-25 06:09:00
Nrc Rpt Num 971094 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Lou/lex Pipeline
Onshore State Abbreviation Ky
Onshore Postal Code 40211
Onshore City Name Louisville
Onshore County Name Jefferson
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Intrastate
Item Involved Pump
Material Involved Carbon Steel
Release Type Other
Release Type Details Mechanical Seal In Pump Failed
Wildlife Impact Ind No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 14700
Est Cost Prop Damage 0
Est Cost Emergency 6700
Est Cost Environmental 4200
Est Cost Other 0
Prpty 25600
Accident Psig 100
Mop Psig 600
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The spill occured due to a mechanical pump seal failure
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Eq Additional Other Ind Yes
Eq Additional Other Details Mechanical Pump Seal Failed Due To Oiler Clogging Up And Restricted Oil Flow
Preparer Name T***
Preparer Title Hes Specialist
Preparer Email T***@c******.com
Preparer Telephone 925-951-7109
Prepared Date 2013-04-22 00:00:00
Authorizer Name T*** O********
Authorizer Telephone 925-951-7109
Authorizer Title Hes Specialist
Authorizer Email T***@c******.com
Narrative At 05:10 on the morning of march 25, 2011 the operator went to the lou-lex pipe system to close off the tank valves and gauge and sample the tank. We took a marathon pipeline receipt of 25,000bbls of cbob into tank 130 and were shipping out the other side via the lou-lex system which had finished. When he got to the lou-lex system he noticed product spraying form the pump (which wasn't running). The operator closed the valves and called terminal manager to report the spill. He then called the fire department.

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