HL incident on 2011-02-14 — TX

Operator
Denbury Green Pipeline-Texas, Llc
Cause
Material Failure Of Pipe Or Weld
Commodity
Co2 (Carbon Dioxide)
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$64,111
Incident datetime
2011-02-14 17:30
Report number
Location
TX
Narrative
On february 14, 2011 a contract survey crew noticed indications of a potential leak on a denbury right-of-way near beaumont, texas. They reported the leak to denbury operations and regulatory personnel at approximately 1:00pm. Upon further investigation, the location of the potential leak was at a crossing with two other pipelines. Denbury elected to have a contractor excavate to confirm that the leak was from our pipeline or from another source. It was confirmed that the leak was from denbury's pipeline at 5:30pm. The initial cost to repair the leak was estimated at $90,000, which would require national response center telephonic reporting. The nrc report was electronically submitted at 7:12pm. The leak rate was estimated at 2 gallons per hour. Isolation of the line segment was accomplished on february 16, 2011 at 4:00pm. The line was blown down from mlv-22 to the beaumont station (15.8 miles). On february 17, 2011, troy construction began line repair work. Other project details and logistics were confirmed, including moving pre-tested pipe from the winnie, texas yard to the jobsite and making coating repairs to the pre-tested pipe. Oq and drug and alcohol plans were confirmed with all participating contractors and their personnel. With blowdown of the line complete and a pre-job safety meeting conducted, air movers were installed at mlv-24 and beaumont station in preparation to replace leaking pipe 300 yards east of beaumont station. Removed the leaking 24' 46' long joint and made 1 weld on replacing pipe. X-ray was accepted. Made second tie in weld on new section of pipe. X-ray was accepted. Doped and wrapped welds and backfilled. Started re-commissioning green pipeline from mlv-22 to beaumont station on february 18, 2011 at 1:20pm. Pipeline was back in service on february 19, 2011 at 5:18am.
Detailed record list
Report Received Date
2011-03-16 00:00:00
Iyear
2011
Report Number
20110106
Supplemental Number
15780
Report Type
Supplemental Final
Operator Id
Name
Denbury Green Pipeline-Texas, Llc
Operator Street Address
5851 Legacy Circle Suite 1200
Operator City Name
Plano
Operator State Abbreviation
TX
Operator Postal Code
75024
Local Datetime
2011-02-14 17:30:00
Location Latitude
Location Longitude
Commodity Released Type
Co2 (Carbon Dioxide)
Unintentional Release Bbls
2.4
Intentional Release Bbls
43180
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Ground Patrol By Operator Or Its Contractor
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2011-02-14 17:30:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2011-02-16 14:00:00
Restart Datetime
2011-02-19 05:18:00
On Site Datetime
2011-02-14 17:30:00
Nrc Rpt Datetime
2011-02-14 19:12:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Denbury Green Pipeline-Texas, Llc
Segment Name
Beaumont Pigging Station
Onshore State Abbreviation
Tx
Onshore Postal Code
77706
Onshore City Name
Beaumont
Onshore County Name
Jefferson
Designated Location
Milepost/valve Station
Designated Name
229.5
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
92
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
24
Pipe Wall Thickness
0.463
Pipe Smys
80000
Pipe Specification
5l
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Stupp
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Installation Year
2010
Manufactured Year
2008
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Penetrator
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
1000
Est Cost Gas Released
93012
Est Cost Prop Damage
64111
Est Cost Emergency
2520
Est Cost Environmental
0
Est Cost Other
0
Prpty
160643
Accident Psig
1344
Mop Psig
2220
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
83495
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The size of the leak could not have been expected to be detected by the controller or the currently installed cpm leak detection system software. (5% of total flow is the current lower detectable limit)
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Metallurgical Ind
Yes
Failure Type
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor
Yes
Other Factor Details
Penetrator
Pwf Additional Other Ind
Yes
Collected Data Ind
Yes
Geometry Deformation Ind
Yes
Geometry Recent Year
2010
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2010
Hydrtst Most Rcnt Pressure
2810
Direct Asmnt Conducted
Yes, But The Point Of The Accident Was Not Identified As A Dig Site
Direct Asmnt Pnt Not Idntf Yr
2010
Non Destructive Exam Ind
No
Preparer Name
M*** B******
Preparer Title
Pipeline Regulatory Manager Denbury Onshore Llc
Preparer Email
M***********@d******.com
Preparer Telephone
601-718-6227
Preparer Fax
601-718-6250
Prepared Date
2011-04-28 00:00:00
Authorizer Name
R***** L* C********
Authorizer Telephone
972-673-2000
Authorizer Title
Sr. Vice President - Operations
Authorizer Email
R***************@d******.com
Narrative
On february 14, 2011 a contract survey crew noticed indications of a potential leak on a denbury right-of-way near beaumont, texas. They reported the leak to denbury operations and regulatory personnel at approximately 1:00pm. Upon further investigation, the location of the potential leak was at a crossing with two other pipelines. Denbury elected to have a contractor excavate to confirm that the leak was from our pipeline or from another source. It was confirmed that the leak was from denbury's pipeline at 5:30pm. The initial cost to repair the leak was estimated at $90,000, which would require national response center telephonic reporting. The nrc report was electronically submitted at 7:12pm. The leak rate was estimated at 2 gallons per hour. Isolation of the line segment was accomplished on february 16, 2011 at 4:00pm. The line was blown down from mlv-22 to the beaumont station (15.8 miles). On february 17, 2011, troy construction began line repair work. Other project details and logistics were confirmed, including moving pre-tested pipe from the winnie, texas yard to the jobsite and making coating repairs to the pre-tested pipe. Oq and drug and alcohol plans were confirmed with all participating contractors and their personnel. With blowdown of the line complete and a pre-job safety meeting conducted, air movers were installed at mlv-24 and beaumont station in preparation to replace leaking pipe 300 yards east of beaumont station. Removed the leaking 24' 46' long joint and made 1 weld on replacing pipe. X-ray was accepted. Made second tie in weld on new section of pipe. X-ray was accepted. Doped and wrapped welds and backfilled. Started re-commissioning green pipeline from mlv-22 to beaumont station on february 18, 2011 at 1:20pm. Pipeline was back in service on february 19, 2011 at 5:18am.
Report Received Date 2011-03-16 00:00:00
Iyear 2011
Report Number 20110106
Supplemental Number 15780
Report Type Supplemental Final
Operator Id 32543 PHMSA Enforcement
Name Denbury Green Pipeline-Texas, Llc
Operator Street Address 5851 Legacy Circle Suite 1200
Operator City Name Plano
Operator State Abbreviation TX
Operator Postal Code 75024
Local Datetime 2011-02-14 17:30:00
Location Latitude 29.98722 Google Maps OpenStreetMap
Location Longitude -94.07171 Google Maps OpenStreetMap
Commodity Released Type Co2 (Carbon Dioxide)
Unintentional Release Bbls 2.4
Intentional Release Bbls 43180
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Ground Patrol By Operator Or Its Contractor
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2011-02-14 17:30:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2011-02-16 14:00:00
Restart Datetime 2011-02-19 05:18:00
On Site Datetime 2011-02-14 17:30:00
Nrc Rpt Datetime 2011-02-14 19:12:00
Nrc Rpt Num 996746 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Denbury Green Pipeline-Texas, Llc
Segment Name Beaumont Pigging Station
Onshore State Abbreviation Tx
Onshore Postal Code 77706
Onshore City Name Beaumont
Onshore County Name Jefferson
Designated Location Milepost/valve Station
Designated Name 229.5
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 92
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 24
Pipe Wall Thickness 0.463
Pipe Smys 80000
Pipe Specification 5l
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Stupp
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Installation Year 2010
Manufactured Year 2008
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Penetrator
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 1000
Est Cost Gas Released 93012
Est Cost Prop Damage 64111
Est Cost Emergency 2520
Est Cost Environmental 0
Est Cost Other 0
Prpty 160643
Accident Psig 1344
Mop Psig 2220
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 83495
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The size of the leak could not have been expected to be detected by the controller or the currently installed cpm leak detection system software. (5% of total flow is the current lower detectable limit)
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Metallurgical Ind Yes
Failure Type Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor Yes
Other Factor Details Penetrator
Pwf Additional Other Ind Yes
Collected Data Ind Yes
Geometry Deformation Ind Yes
Geometry Recent Year 2010
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2010
Hydrtst Most Rcnt Pressure 2810
Direct Asmnt Conducted Yes, But The Point Of The Accident Was Not Identified As A Dig Site
Direct Asmnt Pnt Not Idntf Yr 2010
Non Destructive Exam Ind No
Preparer Name M*** B******
Preparer Title Pipeline Regulatory Manager Denbury Onshore Llc
Preparer Email M***********@d******.com
Preparer Telephone 601-718-6227
Preparer Fax 601-718-6250
Prepared Date 2011-04-28 00:00:00
Authorizer Name R***** L* C********
Authorizer Telephone 972-673-2000
Authorizer Title Sr. Vice President - Operations
Authorizer Email R***************@d******.com
Narrative On february 14, 2011 a contract survey crew noticed indications of a potential leak on a denbury right-of-way near beaumont, texas. They reported the leak to denbury operations and regulatory personnel at approximately 1:00pm. Upon further investigation, the location of the potential leak was at a crossing with two other pipelines. Denbury elected to have a contractor excavate to confirm that the leak was from our pipeline or from another source. It was confirmed that the leak was from denbury's pipeline at 5:30pm. The initial cost to repair the leak was estimated at $90,000, which would require national response center telephonic reporting. The nrc report was electronically submitted at 7:12pm. The leak rate was estimated at 2 gallons per hour. Isolation of the line segment was accomplished on february 16, 2011 at 4:00pm. The line was blown down from mlv-22 to the beaumont station (15.8 miles). On february 17, 2011, troy construction began line repair work. Other project details and logistics were confirmed, including moving pre-tested pipe from the winnie, texas yard to the jobsite and making coating repairs to the pre-tested pipe. Oq and drug and alcohol plans were confirmed with all participating contractors and their personnel. With blowdown of the line complete and a pre-job safety meeting conducted, air movers were installed at mlv-24 and beaumont station in preparation to replace leaking pipe 300 yards east of beaumont station. Removed the leaking 24' 46' long joint and made 1 weld on replacing pipe. X-ray was accepted. Made second tie in weld on new section of pipe. X-ray was accepted. Doped and wrapped welds and backfilled. Started re-commissioning green pipeline from mlv-22 to beaumont station on february 18, 2011 at 1:20pm. Pipeline was back in service on february 19, 2011 at 5:18am.

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