HL incident on 2011-02-03 — TX

Operator
Tc Oil Pipeline Operations Inc
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2011-02-03 14:10
Report number
Location
TX
Narrative
During commissioning of the 36 inch cushing mainline pipeline, the pipeline was being purged by pigging operations. Vapors (mixture of hydrocarbons and nitrogen) in the pipeline were being purged from the pipeline and vented through a series of separators and flared. The separators were for capture of pipeline liquids (crude oil). Liquids filled up the secondary separator and due to incorrect position of the 6 inch outlet valve, an overflow of the secondary separator occurred resulting in crude oil in the flare line, and causing ignition. The overflow of crude oil ignited and spilled on the surface of the ground. Upon discovery by operations personnel and contractors, the source of crude oil was shut in resulting in the product to self extinguish. Crude oil continued to spray from the flare stack emitting a mist on the location, dimensions of 20 feet by 60 feet. Cleanup of the facility commenced and was completed. Commisioning activities was suspended until a rrt cause analysis was conducted by keystone.
Detailed record list
Report Received Date
2011-03-07 00:00:00
Iyear
2011
Report Number
20110081
Supplemental Number
21967
Report Type
Supplemental Final
Operator Id
Name
Tc Oil Pipeline Operations Inc
Operator Street Address
920 Memorial City Way Suite 800
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77024
Local Datetime
2011-02-03 14:10:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.36
Intentional Release Bbls
0
Recovered Bbls
0.36
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2011-02-03 14:10:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2011-02-03 14:15:00
Restart Datetime
2011-02-06 08:00:00
On Site Datetime
2011-02-03 14:10:00
Nrc Rpt Datetime
2011-02-03 16:05:00
Nrc Rpt Num
Ignite Ind
Yes
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Cushing Delivery Station
Segment Name
Gateway Region - Cushing Extension
Onshore State Abbreviation
Ok
Onshore Postal Code
74032
Onshore City Name
Cushing
Onshore County Name
Payne
Designated Location
Milepost/valve Station
Designated Name
298.2
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Sump
Installation Year
2010
Material Involved
Carbon Steel
Release Type
Overfill Or Overflow
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
65
Est Cost Prop Damage
0
Est Cost Emergency
5000
Est Cost Environmental
20000
Est Cost Other
0
Prpty
25065
Accident Psig
50
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
Yes
Num Contractors Tested
2
Num Contractors Failed
0
Cause
Incorrect Operation
Cause Details
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind
Valve Misalignment
Related Inadequate Proc Ind
Yes
Category Type
Commissioning
Operator Qualification Ind
No
Preparer Name
D***** C* C*******
Preparer Title
Usrc Engineer
Preparer Email
D***********@t**********.com
Preparer Telephone
701-290-1176
Preparer Fax
701-483-1431
Prepared Date
2016-12-16 00:00:00
Authorizer Name
D***** C* C*******
Authorizer Telephone
701-290-1176
Authorizer Title
Usrc Engineer
Authorizer Email
D***********@t**********.com
Narrative
During commissioning of the 36 inch cushing mainline pipeline, the pipeline was being purged by pigging operations. Vapors (mixture of hydrocarbons and nitrogen) in the pipeline were being purged from the pipeline and vented through a series of separators and flared. The separators were for capture of pipeline liquids (crude oil). Liquids filled up the secondary separator and due to incorrect position of the 6 inch outlet valve, an overflow of the secondary separator occurred resulting in crude oil in the flare line, and causing ignition. The overflow of crude oil ignited and spilled on the surface of the ground. Upon discovery by operations personnel and contractors, the source of crude oil was shut in resulting in the product to self extinguish. Crude oil continued to spray from the flare stack emitting a mist on the location, dimensions of 20 feet by 60 feet. Cleanup of the facility commenced and was completed. Commisioning activities was suspended until a rrt cause analysis was conducted by keystone.
Report Received Date 2011-03-07 00:00:00
Iyear 2011
Report Number 20110081
Supplemental Number 21967
Report Type Supplemental Final
Operator Id 32334 PHMSA Enforcement
Name Tc Oil Pipeline Operations Inc
Operator Street Address 920 Memorial City Way Suite 800
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77024
Local Datetime 2011-02-03 14:10:00
Location Latitude 35.9303 Google Maps OpenStreetMap
Location Longitude -96.7514 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.36
Intentional Release Bbls 0
Recovered Bbls 0.36
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2011-02-03 14:10:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2011-02-03 14:15:00
Restart Datetime 2011-02-06 08:00:00
On Site Datetime 2011-02-03 14:10:00
Nrc Rpt Datetime 2011-02-03 16:05:00
Nrc Rpt Num 966497 NRC Report How to search
Ignite Ind Yes
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Cushing Delivery Station
Segment Name Gateway Region - Cushing Extension
Onshore State Abbreviation Ok
Onshore Postal Code 74032
Onshore City Name Cushing
Onshore County Name Payne
Designated Location Milepost/valve Station
Designated Name 298.2
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Sump
Installation Year 2010
Material Involved Carbon Steel
Release Type Overfill Or Overflow
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 65
Est Cost Prop Damage 0
Est Cost Emergency 5000
Est Cost Environmental 20000
Est Cost Other 0
Prpty 25065
Accident Psig 50
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind Yes
Num Contractors Tested 2
Num Contractors Failed 0
Cause Incorrect Operation
Cause Details Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind Valve Misalignment
Related Inadequate Proc Ind Yes
Category Type Commissioning
Operator Qualification Ind No
Preparer Name D***** C* C*******
Preparer Title Usrc Engineer
Preparer Email D***********@t**********.com
Preparer Telephone 701-290-1176
Preparer Fax 701-483-1431
Prepared Date 2016-12-16 00:00:00
Authorizer Name D***** C* C*******
Authorizer Telephone 701-290-1176
Authorizer Title Usrc Engineer
Authorizer Email D***********@t**********.com
Narrative During commissioning of the 36 inch cushing mainline pipeline, the pipeline was being purged by pigging operations. Vapors (mixture of hydrocarbons and nitrogen) in the pipeline were being purged from the pipeline and vented through a series of separators and flared. The separators were for capture of pipeline liquids (crude oil). Liquids filled up the secondary separator and due to incorrect position of the 6 inch outlet valve, an overflow of the secondary separator occurred resulting in crude oil in the flare line, and causing ignition. The overflow of crude oil ignited and spilled on the surface of the ground. Upon discovery by operations personnel and contractors, the source of crude oil was shut in resulting in the product to self extinguish. Crude oil continued to spray from the flare stack emitting a mist on the location, dimensions of 20 feet by 60 feet. Cleanup of the facility commenced and was completed. Commisioning activities was suspended until a rrt cause analysis was conducted by keystone.

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