GTG incident on 2011-02-14 — TX

Operator
Gulf South Pipeline Company, Lp
Cause
Equipment Failure
Commodity
Natural Gas
Program
GTG
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$30,000,000
Incident datetime
2011-02-14 22:14
Report number
Location
TX
Narrative
Summary of operations just prior to incident on 02-14-2011. A) three turbines were running with a suction pressure of 688 psi and a discharge pressure of 1137 psi. B) at 09:11:24 pm, gas control put a stop in t7. C) at 09:25:03 pm, esd was activated by fire detectors. The initial fire was a lube oil fire. Subsequently after an elbow ruptured the released gas ignited and burned until gas flow was stopped. The root cause of the incident was determened to be the failure of a check valve in the turbine unit discharge line. 1) check vavle on turbine unit t7 discharge line was damaged. Check valve internals seperated when center bolt failed. Failure cause was determined to be overtorquing of center bolt by manufucture during valve assembly. 2) diccharge valve on unit t7 did not fully close during the unit shut down because parts of the check valve internals was stuck in the vavle. 3) 24" elbow located in the basement on the suction line of unit t7 compressor, ruptured from a manufacturing defect which was weakened by the heat from the lube oil fire alowing gas to be released into the compressor building and ignite. The damaged facilities have been repaired and returned to service on 07-16-2011. Updated part e.5f as requested by PHMSA.
Detailed record list
Report Received Date
2011-03-14 00:00:00
Iyear
2011
Report Number
20110029
Supplemental Number
15838
Report Type
Supplemental Final
Operator Id
Name
Gulf South Pipeline Company, Lp
Operator Street Address
9 Greenway Plaza Suite 2800
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77046
Local Datetime
2011-02-14 21:40:00
Location Latitude
Location Longitude
Nrc Rpt Num
Nrc Rpt Datetime
2011-02-14 22:19:00
Commodity Released Type
Natural Gas
Unintentional Release
14400
Intentional Release
600
Accompanying Liquid
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2011-02-14 21:40:00
Restart Datetime
2011-07-16 00:00:00
Ignite Ind
Yes
Explode Ind
No
Num Pub Evacuated
0
Incident Identified Datetime
2011-02-14 22:14:00
On Site Datetime
2011-02-14 22:15:00
On Off Shore
Onshore
Onshore State Abbreviation
Tx
Onshore Postal Code
75633
Onshore City Name
Carthage
Onshore County Name
Panola
Designated Location
Milepost
Designated Name
00.00
Pipe Fac Name
Carthage Junction Copressor Station
Segment Name
Index 816
Federal
No
Location Type
Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Inside A Building
Crossing
No
Pipe Facility Type
Interstate
System Part Involved
Onshore Compressor Station Equipment And Piping
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
2007
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Check Vavle Failed Allowing Gas To Flow In The Reverse Direction Damaging Turbine Compressor And Subsequent Elbow Rupture
Class Location Type
Class 1 Location
Could Be Hca
No
Pir Radius
1058
Heat Damage Ind
No
Non Heat Damage Ind
No
Hca Fatalities Ind
No
Est Cost Oper Paid
0
Est Cost Unintentional Release
62208
Est Cost Intentional Release
2592
Est Cost Prop Damage
30000000
Est Cost Emergency
1000
Est Cost Other
0
Prpty
30065800
Accident Psig
1137
Mop Psig
1333
Mop Cfr Section
Not On Omb-Approved Form When Submitted
Accident Pressure
Pressure Did Not Exceed Maop
Pressure Restriction Ind
No
Pipeline Function
Transmission System
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Accident Identifier
Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Or Pack Calculations)
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Investigation determined cause was a component failure. No action of gas controil could lead to cause.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Malfunction Of Control/relief Equipment
Eq Failure Type
Malfunction Of Control/relief Equipment
Check Valve Ind
Yes
Eq Additional Other Ind
Yes
Eq Additional Other Details
Overtordquing Of Center Bolt By Manufacturer During Assemble Of Check Valve
Preparer Name
S****** M********
Preparer Title
Oq And Pa Coordinator
Preparer Email
S****************@b*****.com
Preparer Telephone
270-688-6357
Preparer Fax
270-688-5871
Authorizer Name
J****** B* M******
Authorizer Title
Manager Codes And Standards
Authorizer Telephone
270-688-6361
Authorizer Email
J***********@b*****.com
Narrative
Summary of operations just prior to incident on 02-14-2011. A) three turbines were running with a suction pressure of 688 psi and a discharge pressure of 1137 psi. B) at 09:11:24 pm, gas control put a stop in t7. C) at 09:25:03 pm, esd was activated by fire detectors. The initial fire was a lube oil fire. Subsequently after an elbow ruptured the released gas ignited and burned until gas flow was stopped. The root cause of the incident was determened to be the failure of a check valve in the turbine unit discharge line. 1) check vavle on turbine unit t7 discharge line was damaged. Check valve internals seperated when center bolt failed. Failure cause was determined to be overtorquing of center bolt by manufucture during valve assembly. 2) diccharge valve on unit t7 did not fully close during the unit shut down because parts of the check valve internals was stuck in the vavle. 3) 24" elbow located in the basement on the suction line of unit t7 compressor, ruptured from a manufacturing defect which was weakened by the heat from the lube oil fire alowing gas to be released into the compressor building and ignite. The damaged facilities have been repaired and returned to service on 07-16-2011. Updated part e.5f as requested by PHMSA.
Report Received Date 2011-03-14 00:00:00
Iyear 2011
Report Number 20110029
Supplemental Number 15838
Report Type Supplemental Final
Operator Id 31728 PHMSA Enforcement
Name Gulf South Pipeline Company, Lp
Operator Street Address 9 Greenway Plaza Suite 2800
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77046
Local Datetime 2011-02-14 21:40:00
Location Latitude 32.8616 Google Maps OpenStreetMap
Location Longitude -94.1599 Google Maps OpenStreetMap
Nrc Rpt Num 967474 NRC Report How to search
Nrc Rpt Datetime 2011-02-14 22:19:00
Commodity Released Type Natural Gas
Unintentional Release 14400
Intentional Release 600
Accompanying Liquid 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Shutdown Due Accident Ind Yes
Shutdown Datetime 2011-02-14 21:40:00
Restart Datetime 2011-07-16 00:00:00
Ignite Ind Yes
Explode Ind No
Num Pub Evacuated 0
Incident Identified Datetime 2011-02-14 22:14:00
On Site Datetime 2011-02-14 22:15:00
On Off Shore Onshore
Onshore State Abbreviation Tx
Onshore Postal Code 75633
Onshore City Name Carthage
Onshore County Name Panola
Designated Location Milepost
Designated Name 00.00
Pipe Fac Name Carthage Junction Copressor Station
Segment Name Index 816
Federal No
Location Type Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Inside A Building
Crossing No
Pipe Facility Type Interstate
System Part Involved Onshore Compressor Station Equipment And Piping
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 2007
Material Involved Carbon Steel
Release Type Other
Release Type Details Check Vavle Failed Allowing Gas To Flow In The Reverse Direction Damaging Turbine Compressor And Subsequent Elbow Rupture
Class Location Type Class 1 Location
Could Be Hca No
Pir Radius 1058
Heat Damage Ind No
Non Heat Damage Ind No
Hca Fatalities Ind No
Est Cost Oper Paid 0
Est Cost Unintentional Release 62208
Est Cost Intentional Release 2592
Est Cost Prop Damage 30000000
Est Cost Emergency 1000
Est Cost Other 0
Prpty 30065800
Accident Psig 1137
Mop Psig 1333
Mop Cfr Section Not On Omb-Approved Form When Submitted View CFR 49 §192
Accident Pressure Pressure Did Not Exceed Maop
Pressure Restriction Ind No
Pipeline Function Transmission System
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Accident Identifier Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Or Pack Calculations)
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Investigation determined cause was a component failure. No action of gas controil could lead to cause.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Malfunction Of Control/relief Equipment
Eq Failure Type Malfunction Of Control/relief Equipment
Check Valve Ind Yes
Eq Additional Other Ind Yes
Eq Additional Other Details Overtordquing Of Center Bolt By Manufacturer During Assemble Of Check Valve
Preparer Name S****** M********
Preparer Title Oq And Pa Coordinator
Preparer Email S****************@b*****.com
Preparer Telephone 270-688-6357
Preparer Fax 270-688-5871
Authorizer Name J****** B* M******
Authorizer Title Manager Codes And Standards
Authorizer Telephone 270-688-6361
Authorizer Email J***********@b*****.com
Narrative Summary of operations just prior to incident on 02-14-2011. A) three turbines were running with a suction pressure of 688 psi and a discharge pressure of 1137 psi. B) at 09:11:24 pm, gas control put a stop in t7. C) at 09:25:03 pm, esd was activated by fire detectors. The initial fire was a lube oil fire. Subsequently after an elbow ruptured the released gas ignited and burned until gas flow was stopped. The root cause of the incident was determened to be the failure of a check valve in the turbine unit discharge line. 1) check vavle on turbine unit t7 discharge line was damaged. Check valve internals seperated when center bolt failed. Failure cause was determined to be overtorquing of center bolt by manufucture during valve assembly. 2) diccharge valve on unit t7 did not fully close during the unit shut down because parts of the check valve internals was stuck in the vavle. 3) 24" elbow located in the basement on the suction line of unit t7 compressor, ruptured from a manufacturing defect which was weakened by the heat from the lube oil fire alowing gas to be released into the compressor building and ignite. The damaged facilities have been repaired and returned to service on 07-16-2011. Updated part e.5f as requested by PHMSA.

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