HL incident on 2010-12-24 — OK

Operator
Oneok Ngl Pipeline Lp
Cause
Material Failure Of Pipe Or Weld
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$115,000
Incident datetime
2010-12-24 14:10
Report number
Location
OK
Narrative
Passerby noticed vapors coming from the ground and notified trenton fire department. Trenton fire department contacted oneok ngl pipeline, pipeline control center. Pipeline was shutdown and section was isolated. Segment was isolated by stopple, defective weld was removed and replaced. Metallurgical analysis identified the cause of the leak to be; burn through near the bottom weld button during original construction. As a result of the burn through, there was no root bead, and the geometry of the consequent hot pass and cap allowed gradual erosion of the weld, which resulted in the leak.
Detailed record list
Report Received Date
2010-12-24 00:00:00
Iyear
2010
Report Number
20100311
Supplemental Number
18024
Report Type
Supplemental Final
Operator Id
Name
Oneok Ngl Pipeline Lp
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2010-12-24 14:10:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
7
Intentional Release Bbls
35
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Emergency Responder
Incident Identified Datetime
2010-12-24 14:10:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2010-12-24 14:26:00
Restart Datetime
2010-12-27 17:50:00
On Site Datetime
2010-12-24 15:03:00
Nrc Rpt Datetime
2010-12-24 18:07:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Oneok Ngl Pipeline-- Sterling 1 Pipeline
Segment Name
Sterling #1 (Index 10177)
Onshore State Abbreviation
Tx
Onshore Postal Code
75490
Onshore City Name
Trenton
Onshore County Name
Fannin
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
44
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Weld, Including Heat-Affected Zone
Pipe Diameter
8.625
Pipe Wall Thickness
0.188
Pipe Smys
46000
Pipe Specification
Api 5l
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Republic
Pipe Coating Type
Cold Applied Tape
Weld Subtype
Pipe Girth Weld
Installation Year
1981
Manufactured Year
1981
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
355
Est Cost Prop Damage
115000
Est Cost Emergency
10000
Est Cost Environmental
0
Est Cost Other
0
Prpty
125355
Accident Psig
400
Mop Psig
1356
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
84480
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Operator determined that no actions taken by pipeline controller contributed to leak
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind
Yes
Metallurgical Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor
Yes
Other Factor Details
Pin Hole Erosion Of Weld
Additional Lack Fusion Ind
Yes
Collected Data Ind
Yes
Other Recent Year
2010
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
Yes, But The Point Of The Accident Was Not Identified As A Dig Site
Direct Asmnt Pnt Not Idntf Yr
2010
Non Destructive Exam Ind
No
Preparer Name
N*** J****
Preparer Email
N*********@o****.com
Preparer Telephone
580-395-6304
Preparer Fax
580-395-2933
Prepared Date
2013-05-13 00:00:00
Authorizer Name
N*** J****
Authorizer Telephone
580-395-6304
Authorizer Email
N*********@o****.com
Narrative
Passerby noticed vapors coming from the ground and notified trenton fire department. Trenton fire department contacted oneok ngl pipeline, pipeline control center. Pipeline was shutdown and section was isolated. Segment was isolated by stopple, defective weld was removed and replaced. Metallurgical analysis identified the cause of the leak to be; burn through near the bottom weld button during original construction. As a result of the burn through, there was no root bead, and the geometry of the consequent hot pass and cap allowed gradual erosion of the weld, which resulted in the leak.
Report Received Date 2010-12-24 00:00:00
Iyear 2010
Report Number 20100311
Supplemental Number 18024
Report Type Supplemental Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline Lp
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2010-12-24 14:10:00
Location Latitude 33.45494 Google Maps OpenStreetMap
Location Longitude -96.35925 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 7
Intentional Release Bbls 35
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Emergency Responder
Incident Identified Datetime 2010-12-24 14:10:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2010-12-24 14:26:00
Restart Datetime 2010-12-27 17:50:00
On Site Datetime 2010-12-24 15:03:00
Nrc Rpt Datetime 2010-12-24 18:07:00
Nrc Rpt Num 963065 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Oneok Ngl Pipeline-- Sterling 1 Pipeline
Segment Name Sterling #1 (Index 10177)
Onshore State Abbreviation Tx
Onshore Postal Code 75490
Onshore City Name Trenton
Onshore County Name Fannin
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 44
Crossing No
Pipe Facility Type Interstate
Item Involved Weld, Including Heat-Affected Zone
Pipe Diameter 8.625
Pipe Wall Thickness 0.188
Pipe Smys 46000
Pipe Specification Api 5l
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Republic
Pipe Coating Type Cold Applied Tape
Weld Subtype Pipe Girth Weld
Installation Year 1981
Manufactured Year 1981
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 355
Est Cost Prop Damage 115000
Est Cost Emergency 10000
Est Cost Environmental 0
Est Cost Other 0
Prpty 125355
Accident Psig 400
Mop Psig 1356
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 84480
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Operator determined that no actions taken by pipeline controller contributed to leak
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind Yes
Metallurgical Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor Yes
Other Factor Details Pin Hole Erosion Of Weld
Additional Lack Fusion Ind Yes
Collected Data Ind Yes
Other Recent Year 2010
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted Yes, But The Point Of The Accident Was Not Identified As A Dig Site
Direct Asmnt Pnt Not Idntf Yr 2010
Non Destructive Exam Ind No
Preparer Name N*** J****
Preparer Email N*********@o****.com
Preparer Telephone 580-395-6304
Preparer Fax 580-395-2933
Prepared Date 2013-05-13 00:00:00
Authorizer Name N*** J****
Authorizer Telephone 580-395-6304
Authorizer Email N*********@o****.com
Narrative Passerby noticed vapors coming from the ground and notified trenton fire department. Trenton fire department contacted oneok ngl pipeline, pipeline control center. Pipeline was shutdown and section was isolated. Segment was isolated by stopple, defective weld was removed and replaced. Metallurgical analysis identified the cause of the leak to be; burn through near the bottom weld button during original construction. As a result of the burn through, there was no root bead, and the geometry of the consequent hot pass and cap allowed gradual erosion of the weld, which resulted in the leak.

All rights reserved. Copyright © by ClearPHMSA