HL incident on 2010-11-29 — TX

Operator
Kinder Morgan Co2 Co. Lp
Cause
Equipment Failure
Commodity
Co2 (Carbon Dioxide)
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$204
Incident datetime
2010-11-29 03:30
Report number
Location
TX
Narrative
The small leak was found on the 5-valve manifold attached to the electronic flow meter (efm) on the meter run. A small ice ball had formed and the leaking CO2 was condensing water vapor from the air creating a small visible cloud and the leak could be heard. A katz oil-field operator drove by the meter site and saw and then heard the leak. He called in the leak. The 5-valve manifold on the efm is secured by four 7/16" diameter bolts that tighten the circular body over two circular teflon gaskets to make a seal on the mounting base. There were no torque specifications supplied by the manufacturer for mounting the valve manifold. The bolts were not tightened uniformly and a portion of the teflon gaskets was damaged during installtion, creating a path for the CO2 to leak.
Detailed record list
Report Received Date
2010-12-23 00:00:00
Iyear
2010
Report Number
20100310
Supplemental Number
17827
Report Type
Supplemental Final
Operator Id
Name
Kinder Morgan Co2 Co. Lp
Operator Street Address
1001 Louisiana Suite 1000
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2010-11-29 03:10:00
Location Latitude
Location Longitude
Commodity Released Type
Co2 (Carbon Dioxide)
Unintentional Release Bbls
26
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Oil Field Operator Saw And Called
Incident Identified Datetime
2010-11-29 03:30:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Leaking Equipment Was Isolated From Flow And Repaired.
On Site Datetime
2010-11-29 06:00:00
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Katz Meter Station
Segment Name
Eastern Shelf Pipeline
Onshore State Abbreviation
Tx
Onshore Postal Code
79529
Onshore City Name
Knox City
Onshore County Name
Stonewall
Designated Location
Milepost/valve Station
Designated Name
90.4
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Other
Item Involved Details
Teflon Gasket On Manifold On Efm
Installation Year
2010
Material Involved
Material Other Than Carbon Steel
Material Details
Teflon
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
14
Est Cost Prop Damage
204
Est Cost Emergency
200
Est Cost Environmental
0
Est Cost Other
0
Est Cost Other Details
Replaced Small Gasket On 5-Valve Manifold.
Prpty
418
Accident Psig
793
Mop Psig
2160
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The leak was so small that a detectable pressure drop did not occur.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Gasket
Additional Installation Ind
Yes
Preparer Name
A**** Z*****
Preparer Title
Manager Regulatory Compliance
Preparer Email
A***********@k***********.com
Preparer Telephone
713-369-9512
Preparer Fax
303-984-3417
Prepared Date
2013-04-05 00:00:00
Authorizer Name
J*** J J****
Authorizer Telephone
713-369-9721
Authorizer Title
Director Of Operations And Engineering
Authorizer Email
J*********@k***********.com
Narrative
The small leak was found on the 5-valve manifold attached to the electronic flow meter (efm) on the meter run. A small ice ball had formed and the leaking CO2 was condensing water vapor from the air creating a small visible cloud and the leak could be heard. A katz oil-field operator drove by the meter site and saw and then heard the leak. He called in the leak. The 5-valve manifold on the efm is secured by four 7/16" diameter bolts that tighten the circular body over two circular teflon gaskets to make a seal on the mounting base. There were no torque specifications supplied by the manufacturer for mounting the valve manifold. The bolts were not tightened uniformly and a portion of the teflon gaskets was damaged during installtion, creating a path for the CO2 to leak.
Report Received Date 2010-12-23 00:00:00
Iyear 2010
Report Number 20100310
Supplemental Number 17827
Report Type Supplemental Final
Operator Id 31555 PHMSA Enforcement
Name Kinder Morgan Co2 Co. Lp
Operator Street Address 1001 Louisiana Suite 1000
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2010-11-29 03:10:00
Location Latitude 33.38649 Google Maps OpenStreetMap
Location Longitude -100.01332 Google Maps OpenStreetMap
Commodity Released Type Co2 (Carbon Dioxide)
Unintentional Release Bbls 26
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Oil Field Operator Saw And Called
Incident Identified Datetime 2010-11-29 03:30:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Leaking Equipment Was Isolated From Flow And Repaired.
On Site Datetime 2010-11-29 06:00:00
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Katz Meter Station
Segment Name Eastern Shelf Pipeline
Onshore State Abbreviation Tx
Onshore Postal Code 79529
Onshore City Name Knox City
Onshore County Name Stonewall
Designated Location Milepost/valve Station
Designated Name 90.4
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Other
Item Involved Details Teflon Gasket On Manifold On Efm
Installation Year 2010
Material Involved Material Other Than Carbon Steel
Material Details Teflon
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 14
Est Cost Prop Damage 204
Est Cost Emergency 200
Est Cost Environmental 0
Est Cost Other 0
Est Cost Other Details Replaced Small Gasket On 5-Valve Manifold.
Prpty 418
Accident Psig 793
Mop Psig 2160
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The leak was so small that a detectable pressure drop did not occur.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Gasket
Additional Installation Ind Yes
Preparer Name A**** Z*****
Preparer Title Manager Regulatory Compliance
Preparer Email A***********@k***********.com
Preparer Telephone 713-369-9512
Preparer Fax 303-984-3417
Prepared Date 2013-04-05 00:00:00
Authorizer Name J*** J J****
Authorizer Telephone 713-369-9721
Authorizer Title Director Of Operations And Engineering
Authorizer Email J*********@k***********.com
Narrative The small leak was found on the 5-valve manifold attached to the electronic flow meter (efm) on the meter run. A small ice ball had formed and the leaking CO2 was condensing water vapor from the air creating a small visible cloud and the leak could be heard. A katz oil-field operator drove by the meter site and saw and then heard the leak. He called in the leak. The 5-valve manifold on the efm is secured by four 7/16" diameter bolts that tighten the circular body over two circular teflon gaskets to make a seal on the mounting base. There were no torque specifications supplied by the manufacturer for mounting the valve manifold. The bolts were not tightened uniformly and a portion of the teflon gaskets was damaged during installtion, creating a path for the CO2 to leak.

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