HL incident on 2010-10-11 — TX

Operator
Centurion Pipeline L.p.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$7,000
Incident datetime
2010-10-11 07:45
Report number
Location
TX
Narrative
On october 11, 2010, at approximately 7:30am, a centurion gauger discovered a tank release at the slaughter station in sundown, texas, tank 6688. The release was in a contained area and did not threaten water or environmentally sensitive areas. The release did not cause any fire or personal injuries. No property outside of centurion controlled property was impacted by this release. After immediate and continuous assessment of the release, centurion properly notified the texas railroad commission, national response center, PHMSA, and epa. Further, centurion had an emergency response plan ("erp") in place and appropriate elements of the erp procedures were implemented in response to this incident. Upon discovery of the release, centurion employees immediately assessed the situation, verified no potential to impact sensitive areas, attempted to mitigate further release by stopping the flow of oil, and responded with quick clean-up of the area by deploying an appropriate level of response resources. In addition, centurion conducted a tap root investigation of the incident. An outside metallurgist also analyzed the hinge pin assembly on the jensen mixer. Both determined that equipment failure was the root cause of the incident. Specifically, it was determined that the hinge pin mechanism on a jensen mixer had failed, causing a separation of the mixer from the tank. In accordance with centurion policy, an accident investigation was conducted. Centurion immediately shut down all jensen mixers with suspected hinge pin mechanisms. Centurion is in the process of completing the replacement of all jensen mixers that use the same hinge pin mechanism as the one found on tank 6688. Centurion is not restarting any jensen mixer that has not had the pin assembly replaced. In addition, as a result of the release, centurion reviewed all relevant operations, including a review of operating procedures that impact storage tanks and control room operations. Although not a root cause of this incident, based on this review, centurion enhanced certain procedures in an effort to limit the potential volume of crude oil that could be released from tankage.
Detailed record list
Report Received Date
2010-11-10 00:00:00
Iyear
2010
Report Number
20100240
Supplemental Number
18560
Report Type
Supplemental Final
Operator Id
Name
Centurion Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2010-10-11 07:45:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
10200
Recovered Bbls
9950
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2010-10-11 07:45:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Tank Was Isolated, Remainder Of Facility Was In Service
On Site Datetime
2010-10-11 07:45:00
Nrc Rpt Datetime
2010-10-11 14:14:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Slaughter Station
Segment Name
Tank 6688
Onshore State Abbreviation
Tx
Onshore Postal Code
79336
Onshore City Name
Levelland
Onshore County Name
Hockley
Designated Location
Survey Station No.
Designated Name
Zavalla Csl
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Mixer
Tank Type
Atmospheric
Installation Year
2008
Material Involved
Material Other Than Carbon Steel
Material Details
Jensen Mixers
Release Type
Other
Release Type Details
Hinge Pin Assemby On Tank Mixer Failed - Retainer Clip Disengaged.
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
3850
Est Cost Prop Damage
7000
Est Cost Emergency
0
Est Cost Environmental
53280
Est Cost Other
0
Prpty
64130
Accident Psig
14.6
Mop Psig
14.6
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
=< 20% Smys Regulated Gathering
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
Yes
Cpm In Place Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Invest Incorrect Action Ind
Yes
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Equipment Failure
Cause Details
Other Equipment Failure
Eq Failure Type
Other Equipment Failure
Failure Details
Retainer Hinge Pin Failure On Mixer
Additional Defect Ind
Yes
Preparer Name
R****** M****
Preparer Title
Compliance Coordinator
Preparer Email
R************@o**.com
Preparer Telephone
432-686-6805
Preparer Fax
432-686-1425
Prepared Date
2013-09-12 00:00:00
Authorizer Name
P*** A B********
Authorizer Telephone
713-366-5346
Authorizer Title
Sr. Pipeline Safety Advisor - Hes Regulatory
Authorizer Email
P*************@o**.com
Narrative
On october 11, 2010, at approximately 7:30am, a centurion gauger discovered a tank release at the slaughter station in sundown, texas, tank 6688. The release was in a contained area and did not threaten water or environmentally sensitive areas. The release did not cause any fire or personal injuries. No property outside of centurion controlled property was impacted by this release. After immediate and continuous assessment of the release, centurion properly notified the texas railroad commission, national response center, PHMSA, and epa. Further, centurion had an emergency response plan ("erp") in place and appropriate elements of the erp procedures were implemented in response to this incident. Upon discovery of the release, centurion employees immediately assessed the situation, verified no potential to impact sensitive areas, attempted to mitigate further release by stopping the flow of oil, and responded with quick clean-up of the area by deploying an appropriate level of response resources. In addition, centurion conducted a tap root investigation of the incident. An outside metallurgist also analyzed the hinge pin assembly on the jensen mixer. Both determined that equipment failure was the root cause of the incident. Specifically, it was determined that the hinge pin mechanism on a jensen mixer had failed, causing a separation of the mixer from the tank. In accordance with centurion policy, an accident investigation was conducted. Centurion immediately shut down all jensen mixers with suspected hinge pin mechanisms. Centurion is in the process of completing the replacement of all jensen mixers that use the same hinge pin mechanism as the one found on tank 6688. Centurion is not restarting any jensen mixer that has not had the pin assembly replaced. In addition, as a result of the release, centurion reviewed all relevant operations, including a review of operating procedures that impact storage tanks and control room operations. Although not a root cause of this incident, based on this review, centurion enhanced certain procedures in an effort to limit the potential volume of crude oil that could be released from tankage.
Report Received Date 2010-11-10 00:00:00
Iyear 2010
Report Number 20100240
Supplemental Number 18560
Report Type Supplemental Final
Operator Id 31888 PHMSA Enforcement
Name Centurion Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2010-10-11 07:45:00
Location Latitude 33.41305 Google Maps OpenStreetMap
Location Longitude -102.44337 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 10200
Recovered Bbls 9950
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2010-10-11 07:45:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Tank Was Isolated, Remainder Of Facility Was In Service
On Site Datetime 2010-10-11 07:45:00
Nrc Rpt Datetime 2010-10-11 14:14:00
Nrc Rpt Num 956628 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Slaughter Station
Segment Name Tank 6688
Onshore State Abbreviation Tx
Onshore Postal Code 79336
Onshore City Name Levelland
Onshore County Name Hockley
Designated Location Survey Station No.
Designated Name Zavalla Csl
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Mixer
Tank Type Atmospheric
Installation Year 2008
Material Involved Material Other Than Carbon Steel
Material Details Jensen Mixers
Release Type Other
Release Type Details Hinge Pin Assemby On Tank Mixer Failed - Retainer Clip Disengaged.
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 3850
Est Cost Prop Damage 7000
Est Cost Emergency 0
Est Cost Environmental 53280
Est Cost Other 0
Prpty 64130
Accident Psig 14.6
Mop Psig 14.6
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function =< 20% Smys Regulated Gathering
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind Yes
Cpm In Place Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Invest Incorrect Action Ind Yes
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Equipment Failure
Cause Details Other Equipment Failure
Eq Failure Type Other Equipment Failure
Failure Details Retainer Hinge Pin Failure On Mixer
Additional Defect Ind Yes
Preparer Name R****** M****
Preparer Title Compliance Coordinator
Preparer Email R************@o**.com
Preparer Telephone 432-686-6805
Preparer Fax 432-686-1425
Prepared Date 2013-09-12 00:00:00
Authorizer Name P*** A B********
Authorizer Telephone 713-366-5346
Authorizer Title Sr. Pipeline Safety Advisor - Hes Regulatory
Authorizer Email P*************@o**.com
Narrative On october 11, 2010, at approximately 7:30am, a centurion gauger discovered a tank release at the slaughter station in sundown, texas, tank 6688. The release was in a contained area and did not threaten water or environmentally sensitive areas. The release did not cause any fire or personal injuries. No property outside of centurion controlled property was impacted by this release. After immediate and continuous assessment of the release, centurion properly notified the texas railroad commission, national response center, PHMSA, and epa. Further, centurion had an emergency response plan ("erp") in place and appropriate elements of the erp procedures were implemented in response to this incident. Upon discovery of the release, centurion employees immediately assessed the situation, verified no potential to impact sensitive areas, attempted to mitigate further release by stopping the flow of oil, and responded with quick clean-up of the area by deploying an appropriate level of response resources. In addition, centurion conducted a tap root investigation of the incident. An outside metallurgist also analyzed the hinge pin assembly on the jensen mixer. Both determined that equipment failure was the root cause of the incident. Specifically, it was determined that the hinge pin mechanism on a jensen mixer had failed, causing a separation of the mixer from the tank. In accordance with centurion policy, an accident investigation was conducted. Centurion immediately shut down all jensen mixers with suspected hinge pin mechanisms. Centurion is in the process of completing the replacement of all jensen mixers that use the same hinge pin mechanism as the one found on tank 6688. Centurion is not restarting any jensen mixer that has not had the pin assembly replaced. In addition, as a result of the release, centurion reviewed all relevant operations, including a review of operating procedures that impact storage tanks and control room operations. Although not a root cause of this incident, based on this review, centurion enhanced certain procedures in an effort to limit the potential volume of crude oil that could be released from tankage.

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