HL incident on 2010-09-17 — TX

Operator
Chevron Pipe Line Co
Cause
Material Failure Of Pipe Or Weld
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$45,000
Incident datetime
2010-09-17 13:45
Report number
Location
TX
Narrative
At 1345 cdt on 17 sep 10 cpl was notified of a release to air near the 6' east feedstock line, approximately 1 mile north of pt. Acres jct. Controller shut down the system and the sour lake maintenance crew blocked in the leaking section, depressured the line and evacuated with nitrogen. When line could be excavated safely, a pin hole leak was found in a butt weld. The leaking section was cut out and replaced.
Detailed record list
Report Received Date
2010-10-17 00:00:00
Iyear
2010
Report Number
20100228
Supplemental Number
15871
Report Type
Supplemental Final
Operator Id
Name
Chevron Pipe Line Co
Operator Street Address
1400 Smith Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2010-09-17 13:45:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Other Hvl
Commodity Details
Ethane/propane Mix
Unintentional Release Bbls
87
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2010-09-17 13:45:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2010-09-17 14:10:00
Restart Datetime
2010-09-18 15:00:00
On Site Datetime
2010-09-17 14:10:00
Nrc Rpt Datetime
2010-09-17 14:50:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
East Feedstock System
Segment Name
6" Feedstock Pt. Acres To Hebert Jct.
Onshore State Abbreviation
Tx
Onshore Postal Code
77640
Onshore City Name
Pt. Arthur
Onshore County Name
Jefferson
Designated Location
Milepost/valve Station
Designated Name
Mp 1 Valve
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
38
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Weld, Including Heat-Affected Zone
Weld Subtype
Other Butt Weld
Installation Year
1952
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
5250
Est Cost Prop Damage
45000
Est Cost Emergency
10000
Est Cost Environmental
0
Est Cost Other
0
Prpty
60250
Accident Psig
765
Mop Psig
2160
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
26400
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The small volume of product being released through the pinhole could not have been detected by the control center.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor
Yes
Other Factor Details
Pin Hole Developed In A 1952 Butt Weld
Pwf Additional Other Ind
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Axial Recent Year
2006
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2001
Hydrtst Most Rcnt Pressure
2730
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
J* R* B****
Preparer Title
Dot Specialist
Preparer Email
R*****@c******.com
Preparer Telephone
713-432-3206
Preparer Fax
713-432-3477
Prepared Date
2011-06-21 00:00:00
Authorizer Name
J* R* B****
Authorizer Telephone
713-432-3206
Authorizer Title
Dot Specialist
Authorizer Email
R*****@c******.com
Narrative
At 1345 cdt on 17 sep 10 cpl was notified of a release to air near the 6' east feedstock line, approximately 1 mile north of pt. Acres jct. Controller shut down the system and the sour lake maintenance crew blocked in the leaking section, depressured the line and evacuated with nitrogen. When line could be excavated safely, a pin hole leak was found in a butt weld. The leaking section was cut out and replaced.
Report Received Date 2010-10-17 00:00:00
Iyear 2010
Report Number 20100228
Supplemental Number 15871
Report Type Supplemental Final
Operator Id 2731 PHMSA Enforcement
Name Chevron Pipe Line Co
Operator Street Address 1400 Smith Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2010-09-17 13:45:00
Location Latitude 29.920836 Google Maps OpenStreetMap
Location Longitude -94.020288 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Other Hvl
Commodity Details Ethane/propane Mix
Unintentional Release Bbls 87
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2010-09-17 13:45:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2010-09-17 14:10:00
Restart Datetime 2010-09-18 15:00:00
On Site Datetime 2010-09-17 14:10:00
Nrc Rpt Datetime 2010-09-17 14:50:00
Nrc Rpt Num 954395 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name East Feedstock System
Segment Name 6" Feedstock Pt. Acres To Hebert Jct.
Onshore State Abbreviation Tx
Onshore Postal Code 77640
Onshore City Name Pt. Arthur
Onshore County Name Jefferson
Designated Location Milepost/valve Station
Designated Name Mp 1 Valve
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 38
Crossing No
Pipe Facility Type Intrastate
Item Involved Weld, Including Heat-Affected Zone
Weld Subtype Other Butt Weld
Installation Year 1952
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 5250
Est Cost Prop Damage 45000
Est Cost Emergency 10000
Est Cost Environmental 0
Est Cost Other 0
Prpty 60250
Accident Psig 765
Mop Psig 2160
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 26400
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The small volume of product being released through the pinhole could not have been detected by the control center.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor Yes
Other Factor Details Pin Hole Developed In A 1952 Butt Weld
Pwf Additional Other Ind Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Axial Recent Year 2006
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2001
Hydrtst Most Rcnt Pressure 2730
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name J* R* B****
Preparer Title Dot Specialist
Preparer Email R*****@c******.com
Preparer Telephone 713-432-3206
Preparer Fax 713-432-3477
Prepared Date 2011-06-21 00:00:00
Authorizer Name J* R* B****
Authorizer Telephone 713-432-3206
Authorizer Title Dot Specialist
Authorizer Email R*****@c******.com
Narrative At 1345 cdt on 17 sep 10 cpl was notified of a release to air near the 6' east feedstock line, approximately 1 mile north of pt. Acres jct. Controller shut down the system and the sour lake maintenance crew blocked in the leaking section, depressured the line and evacuated with nitrogen. When line could be excavated safely, a pin hole leak was found in a butt weld. The leaking section was cut out and replaced.

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