HL incident on 2010-09-09 — TX

Operator
Mobil Corp
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2010-09-09 10:30
Report number
Location
TX
Narrative
On september 9, 2010 there was a release of approximately 15.46 gallons (0.37 barrels) of gasoline from breakout tank 3000 located at the colonial tank farm. Inspections were performed (internal visual, pt and vacuum box inspections) to determine the failure mode of the tank floor. After recent inspection of tank 3000 sump and surrounding bottom plate, a 2" linear through wall crack and two 1" stress cracks were found at the toe of an angle iron bracket welded to the floor. The bracket was used as support for a personnel barrier/vortex breaker over the large floor sump. A 40' radius of all floor lap joints around the sump were abrasive blasted and vacuum box inspected. Only defects noted on the lap joint welds were original construction defects (undercut, cold roll, porosity). All floor attachment welds surrounding the sump were pt'ed. The same original construction defects were noted on these welds as well as the crack mentioned above. The sump welds were pt'ed and the same construction defects noted. All supports welded directly to the sump or floor plate that could be removed, were removed and pt'ed with no major findings. Repairs will be made per established repair plan prior to puuting tank back in service.
Detailed record list
Report Received Date
2010-10-04 00:00:00
Iyear
2010
Report Number
20100216
Supplemental Number
17764
Report Type
Supplemental Final
Operator Id
Name
Mobil Corp
Operator Street Address
1795 Burt Street
Operator City Name
Beaumont
Operator State Abbreviation
TX
Operator Postal Code
77701-6312
Local Datetime
2010-09-09 10:30:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
0.37
Intentional Release Bbls
0
Recovered Bbls
0.37
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Ignite Ind
No
Explode Ind
No
Onshore State Abbreviation
Tx
Onshore Postal Code
77705
Federal
Yes
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Pipe Facility Type
Intrastate
Item Involved
Tank/vessel
Tank Type
Atmospheric
Release Type
Leak
Leak Type
Crack
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
43
Est Cost Prop Damage
0
Est Cost Emergency
5000
Est Cost Environmental
40000
Est Cost Other
2400
Est Cost Other Details
Extra Manhours Onshift To Monitor Tank Until Emptied
Prpty
47443
Pipeline Function
> 20% Smys Regulated Transmission
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Details
Wall Crack And Stress Cracks On Angle Iron Bracket Welded To Floor
Preparer Name
D***** H***** J*
Preparer Title
Dot Coordinator
Preparer Email
D**************@e*********.com
Preparer Telephone
409-757-6256
Preparer Fax
409-757-3499
Prepared Date
2013-04-03 00:00:00
Authorizer Name
D***** H***** J*
Authorizer Telephone
409-757-6256
Authorizer Title
Dot Coordinator
Authorizer Email
D**************@e*********.com
Narrative
On september 9, 2010 there was a release of approximately 15.46 gallons (0.37 barrels) of gasoline from breakout tank 3000 located at the colonial tank farm. Inspections were performed (internal visual, pt and vacuum box inspections) to determine the failure mode of the tank floor. After recent inspection of tank 3000 sump and surrounding bottom plate, a 2" linear through wall crack and two 1" stress cracks were found at the toe of an angle iron bracket welded to the floor. The bracket was used as support for a personnel barrier/vortex breaker over the large floor sump. A 40' radius of all floor lap joints around the sump were abrasive blasted and vacuum box inspected. Only defects noted on the lap joint welds were original construction defects (undercut, cold roll, porosity). All floor attachment welds surrounding the sump were pt'ed. The same original construction defects were noted on these welds as well as the crack mentioned above. The sump welds were pt'ed and the same construction defects noted. All supports welded directly to the sump or floor plate that could be removed, were removed and pt'ed with no major findings. Repairs will be made per established repair plan prior to puuting tank back in service.
Report Received Date 2010-10-04 00:00:00
Iyear 2010
Report Number 20100216
Supplemental Number 17764
Report Type Supplemental Final
Operator Id 12624 PHMSA Enforcement
Name Mobil Corp
Operator Street Address 1795 Burt Street
Operator City Name Beaumont
Operator State Abbreviation TX
Operator Postal Code 77701-6312
Local Datetime 2010-09-09 10:30:00
Location Latitude 29.97496932 Google Maps OpenStreetMap
Location Longitude -94.0572917 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 0.37
Intentional Release Bbls 0
Recovered Bbls 0.37
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Ignite Ind No
Explode Ind No
Onshore State Abbreviation Tx
Onshore Postal Code 77705
Federal Yes
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Pipe Facility Type Intrastate
Item Involved Tank/vessel
Tank Type Atmospheric
Release Type Leak
Leak Type Crack
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 43
Est Cost Prop Damage 0
Est Cost Emergency 5000
Est Cost Environmental 40000
Est Cost Other 2400
Est Cost Other Details Extra Manhours Onshift To Monitor Tank Until Emptied
Prpty 47443
Pipeline Function > 20% Smys Regulated Transmission
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Details Wall Crack And Stress Cracks On Angle Iron Bracket Welded To Floor
Preparer Name D***** H***** J*
Preparer Title Dot Coordinator
Preparer Email D**************@e*********.com
Preparer Telephone 409-757-6256
Preparer Fax 409-757-3499
Prepared Date 2013-04-03 00:00:00
Authorizer Name D***** H***** J*
Authorizer Telephone 409-757-6256
Authorizer Title Dot Coordinator
Authorizer Email D**************@e*********.com
Narrative On september 9, 2010 there was a release of approximately 15.46 gallons (0.37 barrels) of gasoline from breakout tank 3000 located at the colonial tank farm. Inspections were performed (internal visual, pt and vacuum box inspections) to determine the failure mode of the tank floor. After recent inspection of tank 3000 sump and surrounding bottom plate, a 2" linear through wall crack and two 1" stress cracks were found at the toe of an angle iron bracket welded to the floor. The bracket was used as support for a personnel barrier/vortex breaker over the large floor sump. A 40' radius of all floor lap joints around the sump were abrasive blasted and vacuum box inspected. Only defects noted on the lap joint welds were original construction defects (undercut, cold roll, porosity). All floor attachment welds surrounding the sump were pt'ed. The same original construction defects were noted on these welds as well as the crack mentioned above. The sump welds were pt'ed and the same construction defects noted. All supports welded directly to the sump or floor plate that could be removed, were removed and pt'ed with no major findings. Repairs will be made per established repair plan prior to puuting tank back in service.

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