HL incident on 2010-08-31 — TX

Operator
Exxonmobil Pipeline Co
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$49,000
Incident datetime
2010-08-31 03:30
Report number
Location
TX
Narrative
Empco occ controller received sereval alrams at 3:34 am, ac fail, seal fail and others. The occ controller immediately shut the pipeline down and notified the occ supervisor and the field supervisor. The field supervisor notified a technition to go to the site and trouble shoot the problem. When the tech arrived two exxonmobil refinery employees that had just put out a fire on unit 2 at the pipeline station, (the pipeline station is located on exxonmobil refinery property). An estimated volume 20 gallons of product lost in fire. An investigation was started with participation from engineering, field operations, occ, and she. The pump bearing ends were removed and and seals exposed, the pump was moved to empco's pasadena station for further investigation. The motor was transported offsite for investigation and repair estimate. Blinds were installed on the pump flange connections, existing piping was inspected and 1" valves next to pump were removed from pipeline due to possible heat damage. The line restarted at 4:30 pm on 8/31/2010.
Detailed record list
Report Received Date
2010-09-30 00:00:00
Iyear
2010
Report Number
20100211
Supplemental Number
19614
Report Type
Supplemental
Operator Id
Name
Exxonmobil Pipeline Co
Operator Street Address
800 Bell Street, Room 623f
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2010-08-31 03:30:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
0.48
Intentional Release Bbls
0
Recovered Bbls
0.48
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2010-08-31 03:30:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2010-08-31 03:30:00
Restart Datetime
2010-08-31 16:30:00
On Site Datetime
2010-08-31 05:00:00
Nrc Rpt Datetime
2010-08-31 06:55:00
Nrc Rpt Num
Ignite Ind
Yes
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Baytown Products 2 (Sapl)
Segment Name
Baytown To Pierce Jct (Sapl)
Onshore State Abbreviation
Tx
Onshore Postal Code
77521
Onshore City Name
Baytown
Onshore County Name
Harris
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pump
Installation Year
1999
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
50
Est Cost Prop Damage
49000
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Est Cost Other Details
Inboard And Outboard Seals - $9,000 Pump Work - High End Est. - $40,000
Prpty
49050
Accident Psig
900
Mop Psig
1388
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the controllers actions did not suggest an investigation was necessary. The controller immediately shut the line down and made notifications to the controler supervisor and the operations supervisor.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Eq Additional Other Ind
Yes
Eq Additional Other Details
Investigation Determined An Inboard Bearing Failure Was The Root Cause.
Preparer Name
T*** M*********
Preparer Title
Pipeline Safety Advisor
Preparer Email
T**************@e*********.com
Preparer Telephone
713-656-2258
Preparer Fax
713-656-8232
Prepared Date
2010-09-30 00:00:00
Authorizer Name
G*** H*******
Authorizer Telephone
713-656-0227
Authorizer Title
Manager Safety Health And Environment
Authorizer Email
G**************@e*********.com
Narrative
Empco occ controller received sereval alrams at 3:34 am, ac fail, seal fail and others. The occ controller immediately shut the pipeline down and notified the occ supervisor and the field supervisor. The field supervisor notified a technition to go to the site and trouble shoot the problem. When the tech arrived two exxonmobil refinery employees that had just put out a fire on unit 2 at the pipeline station, (the pipeline station is located on exxonmobil refinery property). An estimated volume 20 gallons of product lost in fire. An investigation was started with participation from engineering, field operations, occ, and she. The pump bearing ends were removed and and seals exposed, the pump was moved to empco's pasadena station for further investigation. The motor was transported offsite for investigation and repair estimate. Blinds were installed on the pump flange connections, existing piping was inspected and 1" valves next to pump were removed from pipeline due to possible heat damage. The line restarted at 4:30 pm on 8/31/2010.
Report Received Date 2010-09-30 00:00:00
Iyear 2010
Report Number 20100211
Supplemental Number 19614
Report Type Supplemental
Operator Id 4906 PHMSA Enforcement
Name Exxonmobil Pipeline Co
Operator Street Address 800 Bell Street, Room 623f
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2010-08-31 03:30:00
Location Latitude 29.73525 Google Maps OpenStreetMap
Location Longitude -95.02365 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 0.48
Intentional Release Bbls 0
Recovered Bbls 0.48
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2010-08-31 03:30:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2010-08-31 03:30:00
Restart Datetime 2010-08-31 16:30:00
On Site Datetime 2010-08-31 05:00:00
Nrc Rpt Datetime 2010-08-31 06:55:00
Nrc Rpt Num 952595 NRC Report How to search
Ignite Ind Yes
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Baytown Products 2 (Sapl)
Segment Name Baytown To Pierce Jct (Sapl)
Onshore State Abbreviation Tx
Onshore Postal Code 77521
Onshore City Name Baytown
Onshore County Name Harris
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Pump
Installation Year 1999
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 50
Est Cost Prop Damage 49000
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Est Cost Other Details Inboard And Outboard Seals - $9,000 Pump Work - High End Est. - $40,000
Prpty 49050
Accident Psig 900
Mop Psig 1388
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the controllers actions did not suggest an investigation was necessary. The controller immediately shut the line down and made notifications to the controler supervisor and the operations supervisor.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Eq Additional Other Ind Yes
Eq Additional Other Details Investigation Determined An Inboard Bearing Failure Was The Root Cause.
Preparer Name T*** M*********
Preparer Title Pipeline Safety Advisor
Preparer Email T**************@e*********.com
Preparer Telephone 713-656-2258
Preparer Fax 713-656-8232
Prepared Date 2010-09-30 00:00:00
Authorizer Name G*** H*******
Authorizer Telephone 713-656-0227
Authorizer Title Manager Safety Health And Environment
Authorizer Email G**************@e*********.com
Narrative Empco occ controller received sereval alrams at 3:34 am, ac fail, seal fail and others. The occ controller immediately shut the pipeline down and notified the occ supervisor and the field supervisor. The field supervisor notified a technition to go to the site and trouble shoot the problem. When the tech arrived two exxonmobil refinery employees that had just put out a fire on unit 2 at the pipeline station, (the pipeline station is located on exxonmobil refinery property). An estimated volume 20 gallons of product lost in fire. An investigation was started with participation from engineering, field operations, occ, and she. The pump bearing ends were removed and and seals exposed, the pump was moved to empco's pasadena station for further investigation. The motor was transported offsite for investigation and repair estimate. Blinds were installed on the pump flange connections, existing piping was inspected and 1" valves next to pump were removed from pipeline due to possible heat damage. The line restarted at 4:30 pm on 8/31/2010.

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