HL incident on 2010-08-27 — TX

Operator
Conocophillips
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$15,000
Incident datetime
2010-08-27 10:25
Report number
Location
TX
Narrative
In preparation for the tank cleaning on tank 1078, contract personnel were in final preparation for entering the internal floating roof tank. They were located at the top entry into the tank. Local operations had performed the lo/to on the manifold and tank valves to fully isolate the tank from the facility. At approximately 10:25, personnel on the roof heard a loud pop and looked over the railing noticing that the expansion fitting on the 8" inlet piping had failed due to thermal pressure buildup. Updated per blaine keener e-mail due to changes in PHMSA reporting form.
Detailed record list
Report Received Date
2010-09-24 00:00:00
Iyear
2010
Report Number
20100209
Supplemental Number
17892
Report Type
Supplemental Final
Operator Id
Name
Conocophillips
Operator Street Address
2331 Citywest Blvd
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Local Datetime
2010-08-27 10:25:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
10
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Contractors Heard A Pop And Witnessed The Expansion Joint Leaking Product.
Incident Identified Datetime
2010-08-27 10:25:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
This Happened On Tank Piping That Was Seperate From Entire Rest Of The Facility.
On Site Datetime
2010-08-27 10:25:00
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Tank 1078 At The Casper Pump Station
Onshore State Abbreviation
Wy
Onshore Postal Code
82636
Onshore City Name
Evansville
Onshore County Name
Natrona
Designated Location
Milepost/valve Station
Designated Name
243.8
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Relief Line And Relief Equipment
Tank Type
Atmospheric
Installation Year
2000
Material Involved
Material Other Than Carbon Steel
Material Details
Expansion Joint Material
Release Type
Other
Release Type Details
Thermal Expansion Into This Component Caused The Entire Stainless Steel Expansion Joint To Seperate From The Flange To Which It Was Welded.
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
1260
Est Cost Prop Damage
15000
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
16260
Accident Psig
0
Mop Psig
0
Accident Pressure
Pressure Exceeded Mop, But Did Not Exceed 110% Of Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Equipment Not Installed Properly
Operation Type
Equipment Not Installed Properly
Related Other Ind
Yes
Operation Related Details
The Drawings Indicated That The Valve Be Installed The Way It Was Installed. The Drawings Were Not Correct.
Category Type
Decommissioning
Operator Qualification Ind
No
Preparer Name
M****** J* D******
Preparer Title
Dot Coordinator
Preparer Email
M****************@c*************.com
Preparer Telephone
406-855-6963
Preparer Fax
406-255-5734
Prepared Date
2013-04-11 00:00:00
Authorizer Name
T*** L* T*****
Authorizer Telephone
832.379.6255
Authorizer Title
Regulatory Compliance Manager
Authorizer Email
T************@c*************.com
Narrative
In preparation for the tank cleaning on tank 1078, contract personnel were in final preparation for entering the internal floating roof tank. They were located at the top entry into the tank. Local operations had performed the lo/to on the manifold and tank valves to fully isolate the tank from the facility. At approximately 10:25, personnel on the roof heard a loud pop and looked over the railing noticing that the expansion fitting on the 8" inlet piping had failed due to thermal pressure buildup. Updated per blaine keener e-mail due to changes in PHMSA reporting form.
Report Received Date 2010-09-24 00:00:00
Iyear 2010
Report Number 20100209
Supplemental Number 17892
Report Type Supplemental Final
Operator Id 31684 PHMSA Enforcement
Name Conocophillips
Operator Street Address 2331 Citywest Blvd
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Local Datetime 2010-08-27 10:25:00
Location Latitude 42.855444 Google Maps OpenStreetMap
Location Longitude -106.246861 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 10
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Contractors Heard A Pop And Witnessed The Expansion Joint Leaking Product.
Incident Identified Datetime 2010-08-27 10:25:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain This Happened On Tank Piping That Was Seperate From Entire Rest Of The Facility.
On Site Datetime 2010-08-27 10:25:00
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Tank 1078 At The Casper Pump Station
Onshore State Abbreviation Wy
Onshore Postal Code 82636
Onshore City Name Evansville
Onshore County Name Natrona
Designated Location Milepost/valve Station
Designated Name 243.8
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Relief Line And Relief Equipment
Tank Type Atmospheric
Installation Year 2000
Material Involved Material Other Than Carbon Steel
Material Details Expansion Joint Material
Release Type Other
Release Type Details Thermal Expansion Into This Component Caused The Entire Stainless Steel Expansion Joint To Seperate From The Flange To Which It Was Welded.
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 1260
Est Cost Prop Damage 15000
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 16260
Accident Psig 0
Mop Psig 0
Accident Pressure Pressure Exceeded Mop, But Did Not Exceed 110% Of Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Equipment Not Installed Properly
Operation Type Equipment Not Installed Properly
Related Other Ind Yes
Operation Related Details The Drawings Indicated That The Valve Be Installed The Way It Was Installed. The Drawings Were Not Correct.
Category Type Decommissioning
Operator Qualification Ind No
Preparer Name M****** J* D******
Preparer Title Dot Coordinator
Preparer Email M****************@c*************.com
Preparer Telephone 406-855-6963
Preparer Fax 406-255-5734
Prepared Date 2013-04-11 00:00:00
Authorizer Name T*** L* T*****
Authorizer Telephone 832.379.6255
Authorizer Title Regulatory Compliance Manager
Authorizer Email T************@c*************.com
Narrative In preparation for the tank cleaning on tank 1078, contract personnel were in final preparation for entering the internal floating roof tank. They were located at the top entry into the tank. Local operations had performed the lo/to on the manifold and tank valves to fully isolate the tank from the facility. At approximately 10:25, personnel on the roof heard a loud pop and looked over the railing noticing that the expansion fitting on the 8" inlet piping had failed due to thermal pressure buildup. Updated per blaine keener e-mail due to changes in PHMSA reporting form.

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