HL incident on 2010-08-26 — TX

Operator
Kinder Morgan Energy Partners, L.p.
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$18,659
Incident datetime
2010-08-26 21:15
Report number
Location
TX
Narrative
An o-ring within the station discharge emergency shutdown valve failed. This failure allowed product vapors to migrate to a non-pressurized section of the valve operator. The pressure within this valve operator housing increased to the point that it forced the valve position indicator switch to separate from the valve operator housing. This separation left an opening on the valve operator housing from which the product vapors were released in to the atmosphere. 11/03/2010: this narrative was updated per discussions with PHMSA-sw representative. 03/04/2013: PHMSA representative requested to modify part e, item 5f, to indicated ">20% smys regulated trunkline/transmission". Phmsa system was modified and to allow for this entry where prior to this change this line item was not required. 07/06/2015: in reviewing historical reports determine that this report was previously submitted as final on 11/03/2010, but per PHMSA's 03/04/2013 request the updated report was submitted as "supplemental" when it should have been submitted as "supplemental/final" this 07/06/2015 update closes this report with the following changes being made: 1.) the chronological date outline of this narrative explaining the changes. 2.) while updating this 7/06/2015 report to close it as "supplemental/final" PHMSA's system required change to part a, item 6, to indicate "nrc notification not required"
Detailed record list
Report Received Date
2010-09-23 00:00:00
Iyear
2010
Report Number
20100208
Supplemental Number
20568
Report Type
Supplemental Final
Operator Id
Name
Kinder Morgan Energy Partners, L.p.
Operator Street Address
1001 Louisiana St., Suite 1000
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2010-08-26 20:18:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Other Hvl
Commodity Details
Ethane (80%) Propane (20%) Mix
Unintentional Release Bbls
1
Intentional Release Bbls
1.9
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2010-08-26 21:15:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2010-08-26 21:15:00
Restart Datetime
2010-08-27 05:12:00
On Site Datetime
2010-08-26 21:15:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Mont Belvieu Pump Station
Segment Name
Cypress Pipeline
Onshore State Abbreviation
Tx
Onshore Postal Code
77580
Onshore City Name
Mont Belvieu
Onshore County Name
Chambers
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
1990
Material Involved
Material Other Than Carbon Steel
Material Details
Viton (Synthetic Rubber)
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
18
Est Cost Prop Damage
18659
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
18677
Accident Psig
1751
Mop Psig
2160
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The controllers action were considered but were ruled out due to the review of the controller's actions and the determination of a valve stem seal failure within the station discharge esd valve.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Other Equipment Failure
Eq Failure Type
Other Equipment Failure
Failure Details
Valve Stem O-Ring Which Is Not A "non-Threaded Connection" In This Application.
Eq Additional Other Ind
Yes
Eq Additional Other Details
O-Ring Failure.
Preparer Name
J**** H********
Preparer Title
Manager Compliance Codes And Standards
Preparer Email
J**************@k***********.com
Preparer Telephone
713-369-9443
Preparer Fax
713-495-2767
Prepared Date
2015-07-06 00:00:00
Authorizer Name
J**** H********
Authorizer Telephone
713-369-9443
Authorizer Title
Manager Compliance Codes And Standards.
Authorizer Email
J**************@k***********.com
Narrative
An o-ring within the station discharge emergency shutdown valve failed. This failure allowed product vapors to migrate to a non-pressurized section of the valve operator. The pressure within this valve operator housing increased to the point that it forced the valve position indicator switch to separate from the valve operator housing. This separation left an opening on the valve operator housing from which the product vapors were released in to the atmosphere. 11/03/2010: this narrative was updated per discussions with PHMSA-sw representative. 03/04/2013: PHMSA representative requested to modify part e, item 5f, to indicated ">20% smys regulated trunkline/transmission". Phmsa system was modified and to allow for this entry where prior to this change this line item was not required. 07/06/2015: in reviewing historical reports determine that this report was previously submitted as final on 11/03/2010, but per PHMSA's 03/04/2013 request the updated report was submitted as "supplemental" when it should have been submitted as "supplemental/final" this 07/06/2015 update closes this report with the following changes being made: 1.) the chronological date outline of this narrative explaining the changes. 2.) while updating this 7/06/2015 report to close it as "supplemental/final" PHMSA's system required change to part a, item 6, to indicate "nrc notification not required"
Report Received Date 2010-09-23 00:00:00
Iyear 2010
Report Number 20100208
Supplemental Number 20568
Report Type Supplemental Final
Operator Id 4472 PHMSA Enforcement
Name Kinder Morgan Energy Partners, L.p.
Operator Street Address 1001 Louisiana St., Suite 1000
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2010-08-26 20:18:00
Location Latitude 29.84671 Google Maps OpenStreetMap
Location Longitude -94.9057 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Other Hvl
Commodity Details Ethane (80%) Propane (20%) Mix
Unintentional Release Bbls 1
Intentional Release Bbls 1.9
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2010-08-26 21:15:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2010-08-26 21:15:00
Restart Datetime 2010-08-27 05:12:00
On Site Datetime 2010-08-26 21:15:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Mont Belvieu Pump Station
Segment Name Cypress Pipeline
Onshore State Abbreviation Tx
Onshore Postal Code 77580
Onshore City Name Mont Belvieu
Onshore County Name Chambers
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 1990
Material Involved Material Other Than Carbon Steel
Material Details Viton (Synthetic Rubber)
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 18
Est Cost Prop Damage 18659
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 18677
Accident Psig 1751
Mop Psig 2160
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The controllers action were considered but were ruled out due to the review of the controller's actions and the determination of a valve stem seal failure within the station discharge esd valve.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Other Equipment Failure
Eq Failure Type Other Equipment Failure
Failure Details Valve Stem O-Ring Which Is Not A "non-Threaded Connection" In This Application.
Eq Additional Other Ind Yes
Eq Additional Other Details O-Ring Failure.
Preparer Name J**** H********
Preparer Title Manager Compliance Codes And Standards
Preparer Email J**************@k***********.com
Preparer Telephone 713-369-9443
Preparer Fax 713-495-2767
Prepared Date 2015-07-06 00:00:00
Authorizer Name J**** H********
Authorizer Telephone 713-369-9443
Authorizer Title Manager Compliance Codes And Standards.
Authorizer Email J**************@k***********.com
Narrative An o-ring within the station discharge emergency shutdown valve failed. This failure allowed product vapors to migrate to a non-pressurized section of the valve operator. The pressure within this valve operator housing increased to the point that it forced the valve position indicator switch to separate from the valve operator housing. This separation left an opening on the valve operator housing from which the product vapors were released in to the atmosphere. 11/03/2010: this narrative was updated per discussions with PHMSA-sw representative. 03/04/2013: PHMSA representative requested to modify part e, item 5f, to indicated ">20% smys regulated trunkline/transmission". Phmsa system was modified and to allow for this entry where prior to this change this line item was not required. 07/06/2015: in reviewing historical reports determine that this report was previously submitted as final on 11/03/2010, but per PHMSA's 03/04/2013 request the updated report was submitted as "supplemental" when it should have been submitted as "supplemental/final" this 07/06/2015 update closes this report with the following changes being made: 1.) the chronological date outline of this narrative explaining the changes. 2.) while updating this 7/06/2015 report to close it as "supplemental/final" PHMSA's system required change to part a, item 6, to indicate "nrc notification not required"

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