HL incident on 2010-07-27 — OK

Operator
Explorer Pipeline Co
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$25,000
Incident datetime
2010-07-27 16:41
Report number
Location
OK
Narrative
On july 27, 2010 while an employee was conducting a routine station inspection some free-phase diesel fuel was located in a manifold. The manifold was excavated and the source of the release was identified as a suction/fill pipe from a tank to the manifold. The station suction/fill piping from the tank to the manifold was replaced. The removed section of pipe was inspected and tested with dixie testing and products, inc. The test results revealed microbe induced corrosion. All free-phase product was recovered as well as all impacted soil was tested and properly managed. Form supplemented to account for question e.F.5.
Detailed record list
Report Received Date
2010-08-25 00:00:00
Iyear
2010
Report Number
20100180
Supplemental Number
18481
Report Type
Supplemental Final
Operator Id
Name
Explorer Pipeline Co
Operator Street Address
Po Box 2650
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74101
Local Datetime
2010-07-27 16:41:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
197
Recovered Bbls
197
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2010-07-27 16:41:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Tank Farm Station Piping Involved Was Isolated.
On Site Datetime
2010-07-27 18:00:00
Nrc Rpt Datetime
2010-08-10 13:44:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Pipe Fac Name
Wood River Tank Farm
Segment Name
Wood River Tank Farm
Onshore State Abbreviation
Il
Onshore Postal Code
62048
Onshore City Name
Hartford
Onshore County Name
Madison
Designated Location
Milepost/valve Station
Designated Name
402.7
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
24
Pipe Wall Thickness
0.281
Pipe Smys
52000
Pipe Specification
Api 5lx
Pipe Seam Type
Dsaw
Pipe Manufacturer
Stelco
Pipe Coating Type
Coal Tar
Installation Year
1974
Manufactured Year
1971
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
45
Est Cost Prop Damage
25000
Est Cost Emergency
75000
Est Cost Environmental
137000
Est Cost Other
125000
Est Cost Other Details
Excavation Equipment, Labor, Testing And Disposal Of Soil.
Prpty
362045
Accident Psig
50
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Control center response did not cause or contribute to the release of the tank farm station piping. Station piping involved is operated and isolated by local operations.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Other Basis Ind
Yes
Int Corrosion Basis Details
Dixie Testing And Products, Inc. - Test Kit Number 4.
Int Elbow Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
K**** E* B****
Preparer Title
Dot Administrator
Preparer Email
K*****@e***.com
Preparer Telephone
9184935104
Prepared Date
2013-08-27 00:00:00
Authorizer Name
J** S****
Authorizer Telephone
9184935143
Authorizer Title
Hsse Director
Authorizer Email
J*****@e***.com
Narrative
On july 27, 2010 while an employee was conducting a routine station inspection some free-phase diesel fuel was located in a manifold. The manifold was excavated and the source of the release was identified as a suction/fill pipe from a tank to the manifold. The station suction/fill piping from the tank to the manifold was replaced. The removed section of pipe was inspected and tested with dixie testing and products, inc. The test results revealed microbe induced corrosion. All free-phase product was recovered as well as all impacted soil was tested and properly managed. Form supplemented to account for question e.F.5.
Report Received Date 2010-08-25 00:00:00
Iyear 2010
Report Number 20100180
Supplemental Number 18481
Report Type Supplemental Final
Operator Id 4805 PHMSA Enforcement
Name Explorer Pipeline Co
Operator Street Address Po Box 2650
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74101
Local Datetime 2010-07-27 16:41:00
Location Latitude 38.82204 Google Maps OpenStreetMap
Location Longitude -90.07892 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 197
Recovered Bbls 197
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2010-07-27 16:41:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Tank Farm Station Piping Involved Was Isolated.
On Site Datetime 2010-07-27 18:00:00
Nrc Rpt Datetime 2010-08-10 13:44:00
Nrc Rpt Num 950497 NRC Report How to search
Ignite Ind No
Explode Ind No
Pipe Fac Name Wood River Tank Farm
Segment Name Wood River Tank Farm
Onshore State Abbreviation Il
Onshore Postal Code 62048
Onshore City Name Hartford
Onshore County Name Madison
Designated Location Milepost/valve Station
Designated Name 402.7
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 48
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 24
Pipe Wall Thickness 0.281
Pipe Smys 52000
Pipe Specification Api 5lx
Pipe Seam Type Dsaw
Pipe Manufacturer Stelco
Pipe Coating Type Coal Tar
Installation Year 1974
Manufactured Year 1971
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 45
Est Cost Prop Damage 25000
Est Cost Emergency 75000
Est Cost Environmental 137000
Est Cost Other 125000
Est Cost Other Details Excavation Equipment, Labor, Testing And Disposal Of Soil.
Prpty 362045
Accident Psig 50
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Control center response did not cause or contribute to the release of the tank farm station piping. Station piping involved is operated and isolated by local operations.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Other Basis Ind Yes
Int Corrosion Basis Details Dixie Testing And Products, Inc. - Test Kit Number 4.
Int Elbow Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name K**** E* B****
Preparer Title Dot Administrator
Preparer Email K*****@e***.com
Preparer Telephone 9184935104
Prepared Date 2013-08-27 00:00:00
Authorizer Name J** S****
Authorizer Telephone 9184935143
Authorizer Title Hsse Director
Authorizer Email J*****@e***.com
Narrative On july 27, 2010 while an employee was conducting a routine station inspection some free-phase diesel fuel was located in a manifold. The manifold was excavated and the source of the release was identified as a suction/fill pipe from a tank to the manifold. The station suction/fill piping from the tank to the manifold was replaced. The removed section of pipe was inspected and tested with dixie testing and products, inc. The test results revealed microbe induced corrosion. All free-phase product was recovered as well as all impacted soil was tested and properly managed. Form supplemented to account for question e.F.5.

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