HL incident on 2010-07-23 — OK

Operator
Magellan Ammonia Pipeline, L.p.
Cause
Material Failure Of Pipe Or Weld
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$113,311
Incident datetime
2010-07-23 14:05
Report number
Location
OK
Narrative
Welder was tacking a tor fitting onto the line to assist in relieving vapors in the pipe as part of the process of emptying contents of pipe in preparation for conducting a hydrostatic test of the pipeline segment when the pipe began moving and making a noise. The pipe subsequently emerged from the excavated trench and bowed, creaking a crack on the bottom of the pipe. The pipe segment was removed from the line and sent for metallurgical analysis. Repair was made by installing a new piece of pipe and the hydrostatic test continued.
Detailed record list
Report Received Date
2010-08-19 00:00:00
Iyear
2010
Report Number
20100179
Supplemental Number
15904
Report Type
Supplemental Final
Operator Id
Name
Magellan Ammonia Pipeline, L.p.
Operator Street Address
One Williams Center, Otc-9 P.o. Box 22186
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74172
Local Datetime
2010-07-23 14:05:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Anhydrous Ammonia
Unintentional Release Bbls
0.36
Intentional Release Bbls
0.12
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Line Had Been Down Since June 15 For Hydrostatic Testing
Nrc Rpt Datetime
2010-07-23 14:39:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
9
Pipe Fac Name
Anhydrous Ammonia Pipeline
Segment Name
Line Segment 501
Onshore State Abbreviation
Ne
Onshore Postal Code
68422-8125
Onshore City Name
Pickrell
Onshore County Name
Gage
Designated Location
Milepost/valve Station
Designated Name
153.4
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
8.625
Pipe Wall Thickness
0.156
Pipe Smys
46000
Pipe Specification
Api 5lx-46
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Lone Star Steel
Pipe Coating Type
Cold Applied Tape
Installation Year
1968
Manufactured Year
1968
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Buckle That Resulted In A Release
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
2500
Est Cost Gas Released
50
Est Cost Prop Damage
113311
Est Cost Emergency
41800
Est Cost Environmental
5000
Est Cost Other
500
Est Cost Other Details
Lodging And Food For Evacuees While Away From Their Homes
Prpty
163161
Accident Psig
633
Mop Psig
1198
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
Yes
Exceed Restriction Ind
No
Phmsa Restriction Ind
Phmsa
Length Segment Isolated
44526
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
This section of the liine was out of service due to hydrostatic testing at the time the release occurred. The controller was not involved in monitoring or operating the line during the hydrostatic test.
Employee Drug Test Ind
No
Contractor Drug Test Ind
Yes
Num Contractors Tested
1
Num Contractors Failed
0
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Metallurgical Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor
Yes
Other Factor Details
Ductile Failure Due To Inherent Stress In The Line Caused During Construction
Additional Buckle Ind
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2006
Geometry Recent Year
2006
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
D******* C*********
Prepared Date
2011-06-30 00:00:00
Authorizer Name
D******* C*********
Authorizer Telephone
918-574-7386
Authorizer Title
Sr. Compliance Coordinator
Narrative
Welder was tacking a tor fitting onto the line to assist in relieving vapors in the pipe as part of the process of emptying contents of pipe in preparation for conducting a hydrostatic test of the pipeline segment when the pipe began moving and making a noise. The pipe subsequently emerged from the excavated trench and bowed, creaking a crack on the bottom of the pipe. The pipe segment was removed from the line and sent for metallurgical analysis. Repair was made by installing a new piece of pipe and the hydrostatic test continued.
Report Received Date 2010-08-19 00:00:00
Iyear 2010
Report Number 20100179
Supplemental Number 15904
Report Type Supplemental Final
Operator Id 12105 PHMSA Enforcement
Name Magellan Ammonia Pipeline, L.p.
Operator Street Address One Williams Center, Otc-9 P.o. Box 22186
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74172
Local Datetime 2010-07-23 14:05:00
Location Latitude 40.36468 Google Maps OpenStreetMap
Location Longitude -96.65431 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Anhydrous Ammonia
Unintentional Release Bbls 0.36
Intentional Release Bbls 0.12
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Line Had Been Down Since June 15 For Hydrostatic Testing
Nrc Rpt Datetime 2010-07-23 14:39:00
Nrc Rpt Num 948671 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 9
Pipe Fac Name Anhydrous Ammonia Pipeline
Segment Name Line Segment 501
Onshore State Abbreviation Ne
Onshore Postal Code 68422-8125
Onshore City Name Pickrell
Onshore County Name Gage
Designated Location Milepost/valve Station
Designated Name 153.4
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 48
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 8.625
Pipe Wall Thickness 0.156
Pipe Smys 46000
Pipe Specification Api 5lx-46
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Lone Star Steel
Pipe Coating Type Cold Applied Tape
Installation Year 1968
Manufactured Year 1968
Material Involved Carbon Steel
Release Type Other
Release Type Details Buckle That Resulted In A Release
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 2500
Est Cost Gas Released 50
Est Cost Prop Damage 113311
Est Cost Emergency 41800
Est Cost Environmental 5000
Est Cost Other 500
Est Cost Other Details Lodging And Food For Evacuees While Away From Their Homes
Prpty 163161
Accident Psig 633
Mop Psig 1198
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind Yes
Exceed Restriction Ind No
Phmsa Restriction Ind Phmsa
Length Segment Isolated 44526
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details This section of the liine was out of service due to hydrostatic testing at the time the release occurred. The controller was not involved in monitoring or operating the line during the hydrostatic test.
Employee Drug Test Ind No
Contractor Drug Test Ind Yes
Num Contractors Tested 1
Num Contractors Failed 0
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Metallurgical Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor Yes
Other Factor Details Ductile Failure Due To Inherent Stress In The Line Caused During Construction
Additional Buckle Ind Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2006
Geometry Recent Year 2006
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name D******* C*********
Prepared Date 2011-06-30 00:00:00
Authorizer Name D******* C*********
Authorizer Telephone 918-574-7386
Authorizer Title Sr. Compliance Coordinator
Narrative Welder was tacking a tor fitting onto the line to assist in relieving vapors in the pipe as part of the process of emptying contents of pipe in preparation for conducting a hydrostatic test of the pipeline segment when the pipe began moving and making a noise. The pipe subsequently emerged from the excavated trench and bowed, creaking a crack on the bottom of the pipe. The pipe segment was removed from the line and sent for metallurgical analysis. Repair was made by installing a new piece of pipe and the hydrostatic test continued.

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