HL incident on 2010-07-02 — OH

Operator
Marathon Pipe Line Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$83,264
Incident datetime
2010-07-02 14:00
Report number
Location
OH
Narrative
While conducting an over flight, the marathon pipe line (mpl) technician and mpl contracted line flyer noticed a visible sheen at coordinates consistent with ssva #2 in sp88. A shaft seal failure on a 6" check valve for the lateral to sp 87d was releasing crude oil. The valve was evaluated by cameron valves and measurement on july 20, 2010. Valve was determined to have been in operation either without the environmental cover or with the environmental cover not tightened down completely. This resulted in the wearing of the extended shaft and galling in the radial seal area due to the intrusion of debris into the area between the shaft and the gland.
Detailed record list
Report Received Date
2010-07-21 00:00:00
Iyear
2010
Report Number
20100151
Supplemental Number
15623
Report Type
Supplemental Final
Operator Id
Name
Marathon Pipe Line Llc
Operator Street Address
539 South Main Street
Operator City Name
Findlay
Operator State Abbreviation
OH
Operator Postal Code
45840
Local Datetime
2010-07-02 14:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.52
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Air Patrol
Operator Type
Operator Employee
Incident Identified Datetime
2010-07-02 14:00:00
System Part Involved
Offshore Pipeline, Including Riser And Riser Bend
On Off Shore
Offshore
Shutdown Due Accident Ind
No
Shutdown Explain
Line Already Shut Down For Maintenance Activities (Unrelated To Release Site).
On Site Datetime
2010-07-02 14:00:00
Nrc Rpt Datetime
2010-07-02 16:22:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Off Water Depth
380
Off Accident Origin
On The Outer Continental Shelf (Ocs)
Off Ocs Area
South Pass
Off Ocs Block
88
Off Area Accident Type
Below Water, Pipe On Or Above Seabed
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Mainline
Valve Mainline Type
Check
Valve Manufacturer
Tom Wheatley
Installation Year
1995
Manufactured Year
1995
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Leak Type Other
Valve Failure
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
Yes
Ocean Seawater Ind
Yes
Amount Released
0.52
Rel Water Name
Gulf Of Mexico
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
60
Est Cost Prop Damage
83264
Est Cost Emergency
953616
Est Cost Environmental
0
Est Cost Other
0
Prpty
1036940
Accident Psig
200
Mop Psig
2160
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
234538
Internal Inspection Ind
No
Diameter Change Ind
Yes
Tight Mitered Ind
Yes
Other Inspection Ind
Yes
Internal Inspection Details
The Mainline Can Accomodate Smart Tools; Laterals Cannot. This Accident Involved A Lateral.
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Leak rate was below the threshold for cpm. Leak was an equipment issue and not due to operator error. Therefore, an investigation was deemed unnecessary.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Malfunction Of Control/relief Equipment
Eq Failure Type
Malfunction Of Control/relief Equipment
Check Valve Ind
Yes
Additional Installation Ind
Yes
Eq Additional Other Ind
Yes
Eq Additional Other Details
Wear Of Extended Shaft And Galling Of Radial Seal Area Due To Debris Intrusion.
Preparer Name
J******* R****
Preparer Title
Hes Professional
Preparer Email
J******@m**********.com
Preparer Telephone
4194214631
Preparer Fax
4194213917
Prepared Date
2011-02-23 00:00:00
Authorizer Name
R**** T******
Authorizer Telephone
4194212900
Authorizer Title
Regulatory Compliance Supervisor
Authorizer Email
R********@m**********.com
Narrative
While conducting an over flight, the marathon pipe line (mpl) technician and mpl contracted line flyer noticed a visible sheen at coordinates consistent with ssva #2 in sp88. A shaft seal failure on a 6" check valve for the lateral to sp 87d was releasing crude oil. The valve was evaluated by cameron valves and measurement on july 20, 2010. Valve was determined to have been in operation either without the environmental cover or with the environmental cover not tightened down completely. This resulted in the wearing of the extended shaft and galling in the radial seal area due to the intrusion of debris into the area between the shaft and the gland.
Report Received Date 2010-07-21 00:00:00
Iyear 2010
Report Number 20100151
Supplemental Number 15623
Report Type Supplemental Final
Operator Id 32147 PHMSA Enforcement
Name Marathon Pipe Line Llc
Operator Street Address 539 South Main Street
Operator City Name Findlay
Operator State Abbreviation OH
Operator Postal Code 45840
Local Datetime 2010-07-02 14:00:00
Location Latitude 28.711239 Google Maps OpenStreetMap
Location Longitude -89.437681 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.52
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Air Patrol
Operator Type Operator Employee
Incident Identified Datetime 2010-07-02 14:00:00
System Part Involved Offshore Pipeline, Including Riser And Riser Bend
On Off Shore Offshore
Shutdown Due Accident Ind No
Shutdown Explain Line Already Shut Down For Maintenance Activities (Unrelated To Release Site).
On Site Datetime 2010-07-02 14:00:00
Nrc Rpt Datetime 2010-07-02 16:22:00
Nrc Rpt Num 946391 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Off Water Depth 380
Off Accident Origin On The Outer Continental Shelf (Ocs)
Off Ocs Area South Pass
Off Ocs Block 88
Off Area Accident Type Below Water, Pipe On Or Above Seabed
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Mainline
Valve Mainline Type Check
Valve Manufacturer Tom Wheatley
Installation Year 1995
Manufactured Year 1995
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Leak Type Other Valve Failure
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind Yes
Ocean Seawater Ind Yes
Amount Released 0.52
Rel Water Name Gulf Of Mexico
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 60
Est Cost Prop Damage 83264
Est Cost Emergency 953616
Est Cost Environmental 0
Est Cost Other 0
Prpty 1036940
Accident Psig 200
Mop Psig 2160
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 234538
Internal Inspection Ind No
Diameter Change Ind Yes
Tight Mitered Ind Yes
Other Inspection Ind Yes
Internal Inspection Details The Mainline Can Accomodate Smart Tools; Laterals Cannot. This Accident Involved A Lateral.
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Leak rate was below the threshold for cpm. Leak was an equipment issue and not due to operator error. Therefore, an investigation was deemed unnecessary.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Malfunction Of Control/relief Equipment
Eq Failure Type Malfunction Of Control/relief Equipment
Check Valve Ind Yes
Additional Installation Ind Yes
Eq Additional Other Ind Yes
Eq Additional Other Details Wear Of Extended Shaft And Galling Of Radial Seal Area Due To Debris Intrusion.
Preparer Name J******* R****
Preparer Title Hes Professional
Preparer Email J******@m**********.com
Preparer Telephone 4194214631
Preparer Fax 4194213917
Prepared Date 2011-02-23 00:00:00
Authorizer Name R**** T******
Authorizer Telephone 4194212900
Authorizer Title Regulatory Compliance Supervisor
Authorizer Email R********@m**********.com
Narrative While conducting an over flight, the marathon pipe line (mpl) technician and mpl contracted line flyer noticed a visible sheen at coordinates consistent with ssva #2 in sp88. A shaft seal failure on a 6" check valve for the lateral to sp 87d was releasing crude oil. The valve was evaluated by cameron valves and measurement on july 20, 2010. Valve was determined to have been in operation either without the environmental cover or with the environmental cover not tightened down completely. This resulted in the wearing of the extended shaft and galling in the radial seal area due to the intrusion of debris into the area between the shaft and the gland.

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