HL incident on 2010-06-07 — OH

Operator
Marathon Pipe Line Llc
Cause
Material Failure Of Pipe Or Weld
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2010-06-07 12:50
Report number
Location
OH
Narrative
On 6/7/2010 at 12:50 an mpl operations technician received a call from a corrpro eomployee stating that on the afternoon of 6/6/2010 , while performing survey work on the wabash system at the polcate creek crossing in coles county, illinois, a slight sheen was noticed on the creek and the smell of diesel and gas was present at the site. The mpl operations technician notified the mpl operations supervisor. The mpl operations supervisor notified the mpl findlay operations center and had the pipeline shutdown on 6/7/201 at 13:00. Technicians were dispatched to investigate. Upon arrival, the technicians observed a slight sheen and the smell of diesel fuel. An emergency response effort ensued. The emergency response effort resulted in the pipeline being excavated upstream of the creek and the release point being located. A plidco sleeve was installed. The line was pressure tested and restarted without incident on 6/8/2201 at 06:23. The pipeline was then excavated further and a long seam inspection was conducted by an rtd technician. The inspection was conducted upstream and downstream of the plidco sleeve and revealed no further issues with the long seam. Mpl pipeline integrity was notified of the results and clearance was given to recoat and backfill the pipeline. The line segment was removed at a later date (september 2010) and sent for failure analysis. The results indicated that the release was caused by a lack of fusion (lof) defect in the longitudinal seam that was approximately 0.38 inch long, extended entirely through the weld, and was from original manufacture. There were no indications that fatigue, corrosion or environmental cracking of the pipe metal contributed to the failure.
Detailed record list
Report Received Date
2010-07-09 00:00:00
Iyear
2010
Report Number
20100142
Supplemental Number
15621
Report Type
Supplemental Final
Operator Id
Name
Marathon Pipe Line Llc
Operator Street Address
539 South Main Street
Operator City Name
Findlay
Operator State Abbreviation
OH
Operator Postal Code
45840
Local Datetime
2010-06-07 12:50:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
0.1
Intentional Release Bbls
0
Recovered Bbls
0.1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2010-06-07 12:50:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2010-06-07 13:00:00
Restart Datetime
2010-06-08 06:23:00
On Site Datetime
2010-06-07 13:30:00
Nrc Rpt Datetime
2010-06-07 15:18:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Wabash 12" Products
Segment Name
Robinson Wabash - Champaign 12"
Onshore State Abbreviation
Il
Onshore Postal Code
61912
Onshore City Name
Ashmore
Onshore County Name
Coles
Designated Location
Survey Station No.
Designated Name
2142+18
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
36
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
12.75
Pipe Wall Thickness
0.25
Pipe Smys
46000
Pipe Specification
Api-5l-X46
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Rebublic Steel
Pipe Coating Type
Coal Tar
Installation Year
1958
Manufactured Year
1958
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
Yes
Surface Contam Ind
Yes
Amount Released
0.01
Rel Water Name
Pole Cat Creek
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
10
Est Cost Prop Damage
0
Est Cost Emergency
145736
Est Cost Environmental
141318
Est Cost Other
0
Prpty
287064
Accident Psig
371
Mop Psig
1219
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
Yes
Exceed Restriction Ind
No
Phmsa Restriction Ind
Not Mandated
Length Segment Isolated
86602
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
There were no pressure deviation alarms and no indications on cpm as the leak rate was slow enough to remain below cpm thresholds. Conversations with the analyst and shift specialist did not indicate that either were impaired. Investigation was deemed not necessary.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Field Exam Ind
Yes
Metallurgical Ind
Yes
Failure Type
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor
Yes
Other Factor Details
No Indication That Fatigue, Corrosion Or Environmental Cracking Contributed.
Additional Lack Fusion Ind
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Emat Ind
Yes
Axial Recent Year
2002
Geometry Recent Year
2002
Emat Recent Year
2009
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2009
Hydrtst Most Rcnt Pressure
1514
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
J******* R****
Preparer Title
Hes Professional
Preparer Email
J******@m**********.com
Preparer Telephone
4194214631
Preparer Fax
4194213917
Prepared Date
2011-02-23 00:00:00
Authorizer Name
R**** T******
Authorizer Telephone
4194212900
Authorizer Title
Regulatory Compliance Supervisor
Authorizer Email
R********@m**********.com
Narrative
On 6/7/2010 at 12:50 an mpl operations technician received a call from a corrpro eomployee stating that on the afternoon of 6/6/2010 , while performing survey work on the wabash system at the polcate creek crossing in coles county, illinois, a slight sheen was noticed on the creek and the smell of diesel and gas was present at the site. The mpl operations technician notified the mpl operations supervisor. The mpl operations supervisor notified the mpl findlay operations center and had the pipeline shutdown on 6/7/201 at 13:00. Technicians were dispatched to investigate. Upon arrival, the technicians observed a slight sheen and the smell of diesel fuel. An emergency response effort ensued. The emergency response effort resulted in the pipeline being excavated upstream of the creek and the release point being located. A plidco sleeve was installed. The line was pressure tested and restarted without incident on 6/8/2201 at 06:23. The pipeline was then excavated further and a long seam inspection was conducted by an rtd technician. The inspection was conducted upstream and downstream of the plidco sleeve and revealed no further issues with the long seam. Mpl pipeline integrity was notified of the results and clearance was given to recoat and backfill the pipeline. The line segment was removed at a later date (september 2010) and sent for failure analysis. The results indicated that the release was caused by a lack of fusion (lof) defect in the longitudinal seam that was approximately 0.38 inch long, extended entirely through the weld, and was from original manufacture. There were no indications that fatigue, corrosion or environmental cracking of the pipe metal contributed to the failure.
Report Received Date 2010-07-09 00:00:00
Iyear 2010
Report Number 20100142
Supplemental Number 15621
Report Type Supplemental Final
Operator Id 32147 PHMSA Enforcement
Name Marathon Pipe Line Llc
Operator Street Address 539 South Main Street
Operator City Name Findlay
Operator State Abbreviation OH
Operator Postal Code 45840
Local Datetime 2010-06-07 12:50:00
Location Latitude 39.506925 Google Maps OpenStreetMap
Location Longitude -88.065491 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 0.1
Intentional Release Bbls 0
Recovered Bbls 0.1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2010-06-07 12:50:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2010-06-07 13:00:00
Restart Datetime 2010-06-08 06:23:00
On Site Datetime 2010-06-07 13:30:00
Nrc Rpt Datetime 2010-06-07 15:18:00
Nrc Rpt Num 943116 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Wabash 12" Products
Segment Name Robinson Wabash - Champaign 12"
Onshore State Abbreviation Il
Onshore Postal Code 61912
Onshore City Name Ashmore
Onshore County Name Coles
Designated Location Survey Station No.
Designated Name 2142+18
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 36
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 12.75
Pipe Wall Thickness 0.25
Pipe Smys 46000
Pipe Specification Api-5l-X46
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Rebublic Steel
Pipe Coating Type Coal Tar
Installation Year 1958
Manufactured Year 1958
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind Yes
Surface Contam Ind Yes
Amount Released 0.01
Rel Water Name Pole Cat Creek
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 10
Est Cost Prop Damage 0
Est Cost Emergency 145736
Est Cost Environmental 141318
Est Cost Other 0
Prpty 287064
Accident Psig 371
Mop Psig 1219
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind Yes
Exceed Restriction Ind No
Phmsa Restriction Ind Not Mandated
Length Segment Isolated 86602
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details There were no pressure deviation alarms and no indications on cpm as the leak rate was slow enough to remain below cpm thresholds. Conversations with the analyst and shift specialist did not indicate that either were impaired. Investigation was deemed not necessary.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Field Exam Ind Yes
Metallurgical Ind Yes
Failure Type Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor Yes
Other Factor Details No Indication That Fatigue, Corrosion Or Environmental Cracking Contributed.
Additional Lack Fusion Ind Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Emat Ind Yes
Axial Recent Year 2002
Geometry Recent Year 2002
Emat Recent Year 2009
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2009
Hydrtst Most Rcnt Pressure 1514
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name J******* R****
Preparer Title Hes Professional
Preparer Email J******@m**********.com
Preparer Telephone 4194214631
Preparer Fax 4194213917
Prepared Date 2011-02-23 00:00:00
Authorizer Name R**** T******
Authorizer Telephone 4194212900
Authorizer Title Regulatory Compliance Supervisor
Authorizer Email R********@m**********.com
Narrative On 6/7/2010 at 12:50 an mpl operations technician received a call from a corrpro eomployee stating that on the afternoon of 6/6/2010 , while performing survey work on the wabash system at the polcate creek crossing in coles county, illinois, a slight sheen was noticed on the creek and the smell of diesel and gas was present at the site. The mpl operations technician notified the mpl operations supervisor. The mpl operations supervisor notified the mpl findlay operations center and had the pipeline shutdown on 6/7/201 at 13:00. Technicians were dispatched to investigate. Upon arrival, the technicians observed a slight sheen and the smell of diesel fuel. An emergency response effort ensued. The emergency response effort resulted in the pipeline being excavated upstream of the creek and the release point being located. A plidco sleeve was installed. The line was pressure tested and restarted without incident on 6/8/2201 at 06:23. The pipeline was then excavated further and a long seam inspection was conducted by an rtd technician. The inspection was conducted upstream and downstream of the plidco sleeve and revealed no further issues with the long seam. Mpl pipeline integrity was notified of the results and clearance was given to recoat and backfill the pipeline. The line segment was removed at a later date (september 2010) and sent for failure analysis. The results indicated that the release was caused by a lack of fusion (lof) defect in the longitudinal seam that was approximately 0.38 inch long, extended entirely through the weld, and was from original manufacture. There were no indications that fatigue, corrosion or environmental cracking of the pipe metal contributed to the failure.

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