HL incident on 2010-05-29 — IL

Operator
Amoco Oil Co
Cause
Material Failure Of Pipe Or Weld
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$275,000
Incident datetime
2010-05-29 12:37
Report number
Location
IL
Narrative
An in-service failure occurred on the whiting to river rouge products line on may 29, 2010. A potential leak alarm was received at the pipeline control center in tulsa. The operator took immediate action to shutdown and isolate the pipeline. The local operations team was contacted and field personnel dispatched to the site. Subsequent calls were received at the pipeline emergency notification center confirming a release. The pipeline failure resulted in a loss of gasoline which was contained to a cultivated field in rural michigan. No fire or injuries occurred as a result of the incident. The affected section of pipe was cut out and submitted to a laboratory for testing. A preliminary engineering analysis indicates that the pipe failure occurred as a result of bottomside mechanical damage inflicted prior to field coating of the pipe in 1953. A re-rounding crack was present within the mechanical damage which was propagated by fatigue.
Detailed record list
Report Received Date
2010-06-29 00:00:00
Iyear
2010
Report Number
20100130
Supplemental Number
19913
Report Type
Supplemental Final
Operator Id
Name
Amoco Oil Co
Operator Street Address
150 Warrenville Road
Operator City Name
Naperville
Operator State Abbreviation
IL
Operator Postal Code
60563
Local Datetime
2010-05-29 12:34:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
2121
Intentional Release Bbls
0
Recovered Bbls
1001
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2010-05-29 12:37:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2010-05-29 12:37:00
Restart Datetime
2010-06-02 14:15:00
On Site Datetime
2010-05-29 13:35:00
Nrc Rpt Datetime
2010-05-29 13:37:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Check Valve
Num Pub Evacuated
12
Pipe Fac Name
Mp 97.9
Segment Name
Whiting To River Rouge
Onshore State Abbreviation
Mi
Onshore Postal Code
49042
Onshore City Name
Constantine
Onshore County Name
St. Joseph
Designated Location
Milepost/valve Station
Designated Name
Milepost
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
28
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12.75
Pipe Wall Thickness
0.313
Pipe Smys
42000
Pipe Specification
Api 5l X-42
Pipe Seam Type
Seamless
Pipe Manufacturer
National Tube
Pipe Coating Type
Coal Tar
Installation Year
1953
Manufactured Year
1953
Material Involved
Carbon Steel
Release Type
Rupture
Rupture Orient
Longitudinal
Rupture Width
3
Rupture Length
38.4
Wildlife Impact Ind
No
Soil Contamination
Yes
Remediation Ind
Yes
Surface Water Remed Ind
Yes
Groundwater Remed Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
45000
Est Cost Gas Released
267246
Est Cost Prop Damage
275000
Est Cost Emergency
278000
Est Cost Environmental
1100000
Est Cost Other
0
Prpty
1965246
Accident Psig
1272
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
132845
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
Yes
Cpm Conf Ind
Yes
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Material Failure Of Pipe Or Weld
Cause Details
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Field Exam Ind
Yes
Metallurgical Ind
Yes
Failure Type
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Fatigue Vibr Related
Yes
Failure Subtype
Other
Fatigue Vibr Related Other
Cyclical Failure Of Pre-Existing Mill Defect
Additional Crack Ind
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2007
Geometry Recent Year
2007
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
S**** F*********
Preparer Title
Dot Compliance Advisor
Preparer Email
F*****@b*.com
Preparer Telephone
281-217-3703
Preparer Fax
630-420-5519
Prepared Date
2014-11-20 00:00:00
Authorizer Name
R** K*******
Authorizer Telephone
630-420-5519
Authorizer Title
Dot Compliance Advisor Team Leader
Authorizer Email
R***********@b*.com
Narrative
An in-service failure occurred on the whiting to river rouge products line on may 29, 2010. A potential leak alarm was received at the pipeline control center in tulsa. The operator took immediate action to shutdown and isolate the pipeline. The local operations team was contacted and field personnel dispatched to the site. Subsequent calls were received at the pipeline emergency notification center confirming a release. The pipeline failure resulted in a loss of gasoline which was contained to a cultivated field in rural michigan. No fire or injuries occurred as a result of the incident. The affected section of pipe was cut out and submitted to a laboratory for testing. A preliminary engineering analysis indicates that the pipe failure occurred as a result of bottomside mechanical damage inflicted prior to field coating of the pipe in 1953. A re-rounding crack was present within the mechanical damage which was propagated by fatigue.
Report Received Date 2010-06-29 00:00:00
Iyear 2010
Report Number 20100130
Supplemental Number 19913
Report Type Supplemental Final
Operator Id 395 PHMSA Enforcement
Name Amoco Oil Co
Operator Street Address 150 Warrenville Road
Operator City Name Naperville
Operator State Abbreviation IL
Operator Postal Code 60563
Local Datetime 2010-05-29 12:34:00
Location Latitude 41.844019 Google Maps OpenStreetMap
Location Longitude -85.741131 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 2121
Intentional Release Bbls 0
Recovered Bbls 1001
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2010-05-29 12:37:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2010-05-29 12:37:00
Restart Datetime 2010-06-02 14:15:00
On Site Datetime 2010-05-29 13:35:00
Nrc Rpt Datetime 2010-05-29 13:37:00
Nrc Rpt Num 942110 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Check Valve
Num Pub Evacuated 12
Pipe Fac Name Mp 97.9
Segment Name Whiting To River Rouge
Onshore State Abbreviation Mi
Onshore Postal Code 49042
Onshore City Name Constantine
Onshore County Name St. Joseph
Designated Location Milepost/valve Station
Designated Name Milepost
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 28
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12.75
Pipe Wall Thickness 0.313
Pipe Smys 42000
Pipe Specification Api 5l X-42
Pipe Seam Type Seamless
Pipe Manufacturer National Tube
Pipe Coating Type Coal Tar
Installation Year 1953
Manufactured Year 1953
Material Involved Carbon Steel
Release Type Rupture
Rupture Orient Longitudinal
Rupture Width 3
Rupture Length 38.4
Wildlife Impact Ind No
Soil Contamination Yes
Remediation Ind Yes
Surface Water Remed Ind Yes
Groundwater Remed Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 45000
Est Cost Gas Released 267246
Est Cost Prop Damage 275000
Est Cost Emergency 278000
Est Cost Environmental 1100000
Est Cost Other 0
Prpty 1965246
Accident Psig 1272
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 132845
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind Yes
Cpm Conf Ind Yes
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Material Failure Of Pipe Or Weld
Cause Details Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Field Exam Ind Yes
Metallurgical Ind Yes
Failure Type Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Fatigue Vibr Related Yes
Failure Subtype Other
Fatigue Vibr Related Other Cyclical Failure Of Pre-Existing Mill Defect
Additional Crack Ind Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2007
Geometry Recent Year 2007
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name S**** F*********
Preparer Title Dot Compliance Advisor
Preparer Email F*****@b*.com
Preparer Telephone 281-217-3703
Preparer Fax 630-420-5519
Prepared Date 2014-11-20 00:00:00
Authorizer Name R** K*******
Authorizer Telephone 630-420-5519
Authorizer Title Dot Compliance Advisor Team Leader
Authorizer Email R***********@b*.com
Narrative An in-service failure occurred on the whiting to river rouge products line on may 29, 2010. A potential leak alarm was received at the pipeline control center in tulsa. The operator took immediate action to shutdown and isolate the pipeline. The local operations team was contacted and field personnel dispatched to the site. Subsequent calls were received at the pipeline emergency notification center confirming a release. The pipeline failure resulted in a loss of gasoline which was contained to a cultivated field in rural michigan. No fire or injuries occurred as a result of the incident. The affected section of pipe was cut out and submitted to a laboratory for testing. A preliminary engineering analysis indicates that the pipe failure occurred as a result of bottomside mechanical damage inflicted prior to field coating of the pipe in 1953. A re-rounding crack was present within the mechanical damage which was propagated by fatigue.

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